TRANSFER ASSEMBLY INSTALLATION

PROCEDURE


  1. INSTALL TRANSFER ASSEMBLY


    1. Set an engine lift and wooden blocks or equivalent against the rear engine mounting member and support the automatic transmission assembly.

      Note

      Do not set the wooden blocks or equivalent against the oil pan of the transmission.

    2. Remove the 4 bolts and disconnect the rear engine mounting member.

    3. Slowly tilt the automatic transmission assembly away from the vehicle.

      Note

      Be careful of the exhaust manifold and wire harnesses when tilting the transmission.

    4. Using a jack and wooden blocks or equivalent, raise the transfer assembly so that it is level with the automatic transmission assembly, align the knock pins with the knock pin holes and install the transfer.

      A001ETB

      Note


      • Be careful not to damage the oil seal.

      • Be careful not to drop the transfer assembly.

      • Be sure to perform this procedure with several people as the transfer assembly is very heavy.

    5. Install the 10 bolts.

      A001FTB
      Torque:
      23 N*m  { 229 kgf*cm, 17 ft.*lbf }

    6. Connect the rear engine mounting member with the 4 bolts.

      Torque:
      35 N*m  { 354 kgf*cm, 26 ft.*lbf }

    7. Support the transfer assembly with a jack and wooden blocks or equivalent.

      Note

      Do not set the wooden blocks or equivalent against the oil pan of the transmission.

    8. Remove the 4 bolts, 5 nuts, No. 3 rear engine mounting insulator and rear engine mounting member.

    9. A001AM7

      Install the bolt.

      Torque:
      23 N*m  { 229 kgf*cm, 17 ft.*lbf }

    10. Completely remove any oil or the like and clean the constant velocity universal joint washers and the contact surfaces of the front propeller shaft assembly, transfer and front differential.

    11. Install the front propeller shaft assembly to each companion flange.

    12. A001BIIE06
      Text in Illustration
      *1 Matchmark

      Align the matchmarks on the transfer companion flange and front propeller shaft assembly, and then temporarily install the front propeller shaft assembly and 2 universal joint washers to the transfer companion flange with 6 new bolts.

    13. A001E6QE03
      Text in Illustration
      *1 Matchmark

      Align the matchmarks on the front differential companion flange and front propeller shaft assembly, and then temporarily install the front propeller shaft assembly and 2 universal joint washers to the front differential companion flange with 6 new bolts.

    14. Using a screwdriver with a round shaft, hold the transfer companion flange to prevent the front propeller shaft assembly from turning.

    15. A001C10E05
      Text in Illustration
      *a Turn
      *b Hold

      Using a 6 mm hexagon socket wrench, tighten the 6 bolts on the transfer side.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

    16. Using a screwdriver with a round shaft, hold the differential companion flange to prevent the front propeller shaft assembly from turning.

    17. A001BK0E01
      Text in Illustration
      *a Turn
      *b Hold

      Using a 6 mm hexagon socket wrench, tighten the 6 bolts on the front differential side.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

    18. Install the rear engine mounting member and No. 3 rear engine mounting insulator with the 4 bolts and 5 nuts.

      Torque:
      for bolt
      35 N*m  { 354 kgf*cm, 26 ft.*lbf }
      for nut
      38 N*m  { 387 kgf*cm, 28 ft.*lbf }

    19. Connect the ground cable with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  2. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY

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  3. INSTALL FRONT EXHAUST PIPE ASSEMBLY

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  4. ADD TRANSFER OIL

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  5. CONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY

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  6. INSPECT FOR OIL LEAK

  7. INSPECT FOR EXHAUST GAS LEAK

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  8. INSTALL FRONT LOWER SUSPENSION MEMBER PROTECTOR

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  9. INSTALL NO. 1 ENGINE UNDER COVER

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  10. INSTALL NO. 2 ENGINE UNDER COVER

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  11. INSTALL FRONT CENTER FLOOR COVER

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  12. INSTALL COWL TOP VENTILATOR LOUVER RH

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  13. INSTALL ENGINE ROOM SIDE COVER LH

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  14. INSTALL ENGINE ROOM SIDE COVER RH

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  15. INSTALL NO. 1 AIR CLEANER INLET

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  16. INSTALL AIR CLEANER INLET COVER SUB-ASSEMBLY

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  17. INSTALL V-BANK COVER SUB-ASSEMBLY

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  18. INSTALL FRONT WHEEL

    Torque:
    140 N*m  { 1428 kgf*cm, 103 ft.*lbf }

  19. INSPECT AND ADJUST TRANSMISSION FLUID LEVEL

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