TRANSFER ASSEMBLY REMOVAL

PROCEDURE


  1. REMOVE FRONT WHEEL

  2. REMOVE V-BANK COVER SUB-ASSEMBLY

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  3. REMOVE AIR CLEANER INLET COVER SUB-ASSEMBLY

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  4. REMOVE NO. 1 AIR CLEANER INLET

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  5. REMOVE ENGINE ROOM SIDE COVER RH

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  6. REMOVE ENGINE ROOM SIDE COVER LH

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  7. REMOVE COWL TOP VENTILATOR LOUVER RH

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  8. REMOVE FRONT CENTER FLOOR COVER

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  9. REMOVE NO. 2 ENGINE UNDER COVER

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  10. REMOVE NO. 1 ENGINE UNDER COVER

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  11. REMOVE FRONT LOWER SUSPENSION MEMBER PROTECTOR

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  12. REMOVE FRONT EXHAUST PIPE ASSEMBLY

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  13. REMOVE PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY

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  14. DISCONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY

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  15. LOOSEN FRONT PROPELLER SHAFT ASSEMBLY

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  16. DRAIN TRANSFER OIL

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  17. REMOVE TRANSFER ASSEMBLY


    1. A001DG4

      Remove the bolt and disconnect the ground cable.

    2. A001DCJ

      Using a jack and wooden blocks or equivalent, support the transfer.

      Note

      Do not set the wooden blocks or equivalent against the oil pan of the transmission.

    3. A001ESZ

      Remove the 4 bolts, 5 nuts, No. 3 rear engine mounting insulator and rear engine mounting member.

    4. While supporting the front propeller shaft assembly by hand, remove the 12 bolts and 4 constant velocity universal joint washers.

    5. Remove the front propeller shaft assembly from each companion flange.

      Note

      Do not bend the front propeller shaft at an excessive angle.

    6. A001DMM

      Remove the 3 bolts.

    7. Install the rear engine mounting member and No. 3 rear engine mounting insulator with the 4 bolts and 5 nuts.

    8. Set an engine lift and wooden blocks or equivalent against the rear engine mounting member and support the automatic transmission assembly.

      Note

      Do not set the wooden blocks or equivalent against the oil pan of the transmission.

    9. A001B5J

      Remove the 4 bolts and disconnect the rear engine mounting member.

    10. Slowly tilt the automatic transmission assembly away from the vehicle.

      Note

      Be careful of the exhaust manifold and wire harnesses when tilting the transmission.

    11. Make sure the wooden blocks or equivalent are set securely against the transfer with the jack.

    12. A001EB3

      Remove the 8 bolts and transfer.

      Note


      • Do not damage the oil seal.

      • Be careful not to drop the transfer assembly.

      • Be sure to perform this procedure with several people as the transfer assembly is very heavy.

    13. Connect the rear engine mounting member with the 4 bolts.