DIFFERENTIAL CARRIER OIL SEAL(for LSD) REPLACEMENT

PROCEDURE


  1. REMOVE REAR DIFFERENTIAL CARRIER ASSEMBLY

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  2. REMOVE REAR DIFFERENTIAL CARRIER COVER

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  3. SECURE REAR DIFFERENTIAL CARRIER

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  4. REMOVE REAR DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL

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  5. REMOVE REAR DIFFERENTIAL SIDE GEAR SHAFT SNAP RING (for RH Side)

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  6. REMOVE REAR DIFFERENTIAL SIDE GEAR SHAFT SNAP RING (for LH Side)

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  7. REMOVE DIFFERENTIAL SIDE BEARING OUTER RACE LH

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  8. REMOVE DIFFERENTIAL SIDE BEARING OUTER RACE RH

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  9. REMOVE REAR DIFFERENTIAL CASE SUB-ASSEMBLY

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  10. REMOVE REAR DRIVE PINION NUT

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  11. REMOVE REAR DRIVE PINION COMPANION FLANGE

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  12. REMOVE REAR DIFFERENTIAL CARRIER OIL SEAL


    1. A001EDVE03

      Using SST, remove the rear differential carrier oil seal from the rear differential carrier.

      SST
      09308-00010

  13. REMOVE REAR DIFFERENTIAL DRIVE PINION OIL SLINGER

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  14. REMOVE DIFFERENTIAL DRIVE PINION

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  15. REMOVE REAR DIFFERENTIAL DRIVE PINION BEARING SPACER

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  16. REMOVE REAR DRIVE PINION FRONT TAPERED ROLLER BEARING

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  17. INSTALL REAR DRIVE PINION FRONT TAPERED ROLLER BEARING

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  18. INSTALL DIFFERENTIAL DRIVE PINION

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  19. INSTALL REAR DIFFERENTIAL DRIVE PINION OIL SLINGER

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  20. ADJUST DIFFERENTIAL DRIVE PINION PRELOAD

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  21. INSTALL REAR DIFFERENTIAL CASE SUB-ASSEMBLY

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  22. INSTALL DIFFERENTIAL SIDE BEARING OUTER RACE RH

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  23. INSTALL DIFFERENTIAL SIDE BEARING OUTER RACE LH

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  24. INSTALL REAR DIFFERENTIAL SIDE GEAR SHAFT SNAP RING (for LH Side)

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  25. ADJUST DIFFERENTIAL SIDE BEARING PRELOAD

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  26. ADJUST TOTAL PRELOAD

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  27. INSPECT TOOTH CONTACT BETWEEN RING GEAR AND DRIVE PINION

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  28. REMOVE REAR DIFFERENTIAL SIDE GEAR SHAFT SNAP RING (for RH Side)

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  29. REMOVE REAR DIFFERENTIAL SIDE GEAR SHAFT SNAP RING (for LH Side)

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  30. REMOVE DIFFERENTIAL SIDE BEARING OUTER RACE LH

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  31. REMOVE DIFFERENTIAL SIDE BEARING OUTER RACE RH

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  32. REMOVE REAR DIFFERENTIAL CASE SUB-ASSEMBLY

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  33. REMOVE REAR DRIVE PINION NUT

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  34. REMOVE REAR DRIVE PINION COMPANION FLANGE

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  35. REMOVE REAR DIFFERENTIAL DRIVE PINION OIL SLINGER

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  36. REMOVE DIFFERENTIAL DRIVE PINION

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  37. REMOVE REAR DRIVE PINION FRONT TAPERED ROLLER BEARING

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  38. INSTALL REAR DIFFERENTIAL DRIVE PINION BEARING SPACER

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  39. INSTALL REAR DRIVE PINION FRONT TAPERED ROLLER BEARING

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  40. INSTALL DIFFERENTIAL DRIVE PINION

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  41. INSTALL REAR DIFFERENTIAL DRIVE PINION OIL SLINGER

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  42. INSTALL REAR DIFFERENTIAL CARRIER OIL SEAL


    1. A001EWBE04
      *1 -0.5 to 0.5 mm

      Using SST and a hammer, install a new rear differential carrier oil seal.

      SST
      09316-60011   ( 09316-00011 )
      09710-30012   ( 09710-04101 )

      Note


      • Tap the oil seal uniformly so that the oil seal is straight.

      • Do not excessively tap the oil seal.

    2. Using a vernier caliper, measure the depth of the oil seal.

      Standard depth
      -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

      Note


      • Measure at 3 or more areas around the circumference of the oil seal.

      • Make sure the difference between the maximum and minimum measured values is less than 0.65 mm (0.0256 in.), as a greater difference may lead to oil leaks.

  43. INSTALL REAR DRIVE PINION COMPANION FLANGE

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  44. INSTALL REAR DIFFERENTIAL CASE SUB-ASSEMBLY

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  45. INSTALL DIFFERENTIAL SIDE BEARING OUTER RACE RH

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  46. INSTALL DIFFERENTIAL SIDE BEARING OUTER RACE LH

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  47. INSTALL REAR DIFFERENTIAL SIDE GEAR SHAFT SNAP RING

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  48. ADJUST DIFFERENTIAL DRIVE PINION PRELOAD

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  49. INSPECT TOTAL PRELOAD

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  50. INSPECT DIFFERENTIAL RING GEAR BACKLASH

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  51. INSPECT RUNOUT OF DIFFERENTIAL DRIVE PINION

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  52. STAKE REAR DRIVE PINION NUT

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  53. INSTALL REAR DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL

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  54. INSTALL REAR DIFFERENTIAL DRAIN PLUG

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  55. TEMPORARILY INSTALL REAR DIFFERENTIAL FILLER PLUG

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  56. REMOVE REAR DIFFERENTIAL CARRIER

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  57. INSTALL REAR DIFFERENTIAL CARRIER COVER

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  58. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY

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