STARTER(for AWD) REASSEMBLY

PROCEDURE


  1. INSTALL STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY


    1. A001D77

      Apply high-temperature grease to the areas of the starter pinion drive lever indicated in the illustration.

      Text in Illustration
      A001BDP High-temperature Grease

    2. Install the starter pinion drive lever and rubber seal to the starter center bearing clutch sub-assembly.

    3. Install the starter center bearing clutch sub-assembly together with the starter pinion drive lever and rubber seal to the starter drive housing.

    4. A001EVC

      Apply high-temperature grease to the planetary gears and pins of the starter center bearing clutch sub-assembly.

      Text in Illustration
      A001BDP High-temperature Grease

    5. Install the 3 planetary gears.

  2. INSTALL STARTER ARMATURE ASSEMBLY


    1. Install the starter armature assembly to the starter yoke assembly.

      Note

      The magnet of the starter yoke may attract the starter armature assembly when the starter commutator end frame assembly is installed, causing the magnet to break.

  3. INSTALL STARTER BRUSH HOLDER ASSEMBLY


    1. A001ATW

      Push out the 4 brushes from the starter brush holder assembly so that they are held in place by the springs as shown in the illustration.

    2. A001EYM

      Install the starter brush holder assembly to the starter armature assembly and push in the 4 brushes.

      Note

      Check that the positive (+) lead wires are not grounded.

    3. A001ELOE02
      Text in Illustration
      *1 Grommet
      *2 Negative Side
      *3 Positive Side

      Insert the grommet between the positive side and negative side.

  4. INSTALL STARTER YOKE ASSEMBLY


    1. A001D0EE02
      Text in Illustration
      *1 Key A
      *2 Key B

      Install the starter armature plate to the starter yoke assembly.

      Note

      Install the starter armature plate so that the keyway is positioned between key A and key B.

    2. A001CLDE03
      Text in Illustration
      *1 Groove
      *2 Cutout

      Align the groove of the lead wire with the cutout of the commutator end frame assembly.

    3. Install the commutator end frame assembly with the 2 screws.

      Torque:
      1.5 N*m  { 15 kgf*cm, 13 in.*lbf }
    4. A001D0ME02
      Text in Illustration
      *1 Claw
      *2 Groove

      Align the claw of the starter yoke assembly with the groove inside the starter drive housing. Install the starter yoke assembly together with the starter armature assembly to the starter drive housing assembly.

    5. Using a T25 "TORX" socket wrench, install the 2 bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  5. INSTALL MAGNET STARTER SWITCH ASSEMBLY


    1. A00191I

      Apply high-temperature grease to the plunger hook.

      Text in Illustration
      A001BDP High-temperature Grease

    2. Hang the plunger of the magnet starter switch assembly onto the drive lever from the upper side.

    3. Install the magnet starter switch assembly with the 2 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    4. Connect the lead wire to the magnet starter switch assembly with the nut.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }