STARTER(for AWD) DISASSEMBLY

PROCEDURE


  1. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A0019QY

      Remove the nut and disconnect the lead wire from the magnet starter switch assembly.

    2. A001AYW

      Remove the 2 nuts from the starter drive housing while holding the magnet starter switch assembly.

    3. A001BJZ

      Pull the magnet starter switch assembly and, while lifting the front part of the magnet starter switch assembly, release the plunger hook from the starter pinion drive lever and remove the magnet starter switch assembly.

  2. REMOVE STARTER YOKE ASSEMBLY


    1. A001EW9

      Using a T25 "TORX" socket wrench, remove the 2 bolts.

    2. A001BKJ

      Pull out the starter yoke assembly together with the starter commutator end frame assembly.

    3. A001DPP
      Text in Illustration
      *1 Lead Wire

      Remove the 2 screws and starter commutator end frame assembly from the starter yoke assembly.

      Note

      While holding down the lead wire, remove the starter commutator end frame assembly.

      A0019Q6E01

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A001FHD

      Using a screwdriver, pry the end of the spring away from each brush and pull out the 4 brushes from the starter brush holder assembly so that they are held in place by the springs.

    2. Remove the starter brush holder assembly.

  4. REMOVE STARTER ARMATURE ASSEMBLY


    1. A001EZ6

      Remove the starter armature assembly from the starter yoke assembly.

  5. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY


    1. A001CK9

      Remove the starter armature plate from the starter center bearing clutch sub-assembly or starter yoke assembly.

    2. A0019ID

      Remove the 3 planetary gears from the starter center bearing clutch sub-assembly.

    3. A001BL8E03
      Text in Illustration
      *1 Starter Pinion Drive Lever
      *2 Rubber Seal
      *3 Starter Center Bearing Clutch Sub-assembly

      Remove the starter center bearing clutch sub-assembly together with the starter pinion drive lever and rubber seal from the starter drive housing.

    4. Remove the starter pinion drive lever and rubber seal from the starter center bearing clutch sub-assembly.