STARTER(for 2WD) REASSEMBLY

PROCEDURE


  1. INSTALL PLANETARY GEAR


    1. Apply high-temperature grease to the planetary gears and pin parts of the planetary shaft, as shown in the illustration.

    2. A001B1Q

      Install the 3 planetary gears.

      Text in Illustration
      A001BDP High-temperature Grease

  2. INSTALL STARTER ARMATURE PLATE


    1. A0019NZE02
      Text in Illustration
      *a Tab
      *b Projection

      Insert the starter armature plate to the starter center bearing clutch sub-assembly.

      Note

      Check that the tab of the starter armature plate fits over the projection of the starter center bearing clutch sub-assembly.

  3. INSTALL STARTER ARMATURE ASSEMBLY


    1. Install the starter armature assembly to the starter center bearing clutch sub-assembly.

  4. INSTALL STARTER YOKE ASSEMBLY


    1. A001AE2E03
      Text in Illustration
      *a Tab
      *b Notch

      Align the tab of the starter center bearing clutch sub-assembly with the notch of the starter yoke assembly, and install the starter yoke assembly.

  5. INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY


    1. Install the starter brush holder assembly.

    2. A0018XN

      Using a screwdriver, hold the brush spring back and connect the brush into the brush holder.

    3. Connect the 4 brushes.

    4. A001CHRE02
      Text in Illustration
      *a Rubber
      *b Groove

      Align the starter commutator end frame rubber with the groove of the starter yoke assembly.

    5. Install the starter commutator end frame assembly with the 2 screws.

      Torque:
      3.8 N*m  { 39 kgf*cm, 33 in.*lbf }

  6. INSTALL STARTER DRIVE HOUSING ASSEMBLY


    1. A001DEQ

      Apply high-temperature grease to the starter pinion drive lever, as shown in the illustration.

      Text in Illustration
      A001BDP High-temperature Grease

    2. Install the starter pinion drive lever to the starter center bearing clutch sub-assembly.

    3. A001DFSE01
      Text in Illustration
      *a Claw
      *b Groove

      Align the claw of the starter yoke assembly with the groove inside the starter drive housing assembly.

    4. Using a T30 "TORX" socket wrench, install the starter drive housing assembly with the 2 bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  7. INSTALL MAGNET STARTER SWITCH ASSEMBLY


    1. A001A2U

      Temporarily install the magnet starter switch assembly by hooking its tip to the upper side of the starter pinion drive lever.

    2. Install the 2 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    3. Connect the lead wire to the terminal with the nut.

      Torque:
      6.5 N*m  { 66 kgf*cm, 57 in.*lbf }