STARTER(for 2WD) DISASSEMBLY

PROCEDURE


  1. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A001D9B

      Remove the nut, and disconnect the lead wire from the magnet starter switch assembly.

    2. A001DOD

      Remove the 2 nuts and magnet starter switch assembly.

  2. REMOVE STARTER DRIVE HOUSING ASSEMBLY


    1. A001E96

      Using a T30 "TORX" socket wrench, remove the 2 bolts.

    2. Pull out the starter yoke assembly and the starter commutator end frame assembly together with the stater armature assembly.

  3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY


    1. A0019LB

      Remove the starter pinion drive lever.

    2. A001FPK

      Remove the 2 screws and starter commutator end frame assembly.

      Note

      While holding down the lead wire, remove the starter commutator end frame assembly.

  4. REMOVE STARTER ARMATURE ASSEMBLY


    1. A0018XN

      Using a screwdriver, hold the spring back and disconnect the brush from the starter brush holder assembly.

    2. Disconnect the 4 brushes, and remove the starter brush holder assembly.

    3. A0019VP

      Remove the starter armature assembly from the starter center bearing clutch sub-assembly.

  5. REMOVE STARTER YOKE ASSEMBLY


    1. Remove the starter yoke assembly from the starter center bearing clutch sub-assembly.

  6. REMOVE STARTER ARMATURE PLATE


    1. A001FZY

      Remove the starter armature plate from the starter center bearing clutch sub-assembly.

  7. REMOVE PLANETARY GEAR


    1. A001FNL

      Remove the 3 planetary gears.