RADIATOR(for AWD) REMOVAL

PROCEDURE


  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

    Click here

  2. REMOVE FRONT BUMPER REINFORCEMENT

    Click here

  3. REMOVE V-BANK COVER SUB-ASSEMBLY

    Click here

  4. REMOVE NO. 1 AIR CLEANER INLET

    Click here

  5. REMOVE NO. 1 ENGINE UNDER COVER

    Click here

  6. DRAIN ENGINE COOLANT

    Click here

  7. DRAIN AUTOMATIC TRANSMISSION FLUID

    Click here

  8. REMOVE RADIATOR RESERVOIR ASSEMBLY

    Click here

  9. REMOVE NO. 1 RADIATOR HOSE


    1. A001CL5

      Remove the No. 1 radiator hose.

  10. REMOVE NO. 2 RADIATOR HOSE


    1. A0018YO

      Remove the No. 2 radiator hose.

  11. DISCONNECT NO. 1 OIL COOLER INLET HOSE


    1. A001B79

      Disconnect the No. 1 oil cooler inlet hose from the radiator.

      Note

      Place a container under the connection before disconnecting the oil cooler hose because oil in the hose may spill out.

  12. DISCONNECT NO. 1 OIL COOLER OUTLET HOSE


    1. A001BVF

      Disconnect the No. 1 oil cooler outlet hose from the radiator.

      Note

      Place a container under the connection before disconnecting the oil cooler hose because oil in the hose may spill out.

  13. REMOVE ENGINE ROOM ECU OUTLET DUCT

    Click here

  14. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

    Click here

  15. DISCONNECT HOOD LOCK CONTROL CABLE COVER


    1. A0019HS

      Remove the 3 screws and detach the claw to disconnect the hood lock control cable cover.

  16. DISCONNECT HOOD LOCK ASSEMBLY


    1. A001BM5

      Remove the lock nut cap and lock nut.

    2. Remove 2 bolts and disconnect the hood lock assembly.

    3. Disconnect the connector.

  17. REMOVE WIRE HARNESS


    1. A001ANC

      Disconnect the 3 connectors.

    2. Detach the 8 wire harness clamps.

  18. REMOVE RADIATOR UPPER SUPPORT SUB-ASSEMBLY


    1. A001BQN

      Disconnect the 3 connectors and detach the 5 wire harness clamps to disconnect the wire harness.

    2. A001DCS

      Remove the 5 bolts and radiator upper support.

  19. REMOVE HOOD LOCK CONTROL CABLE COVER


    1. Disconnect the wire harness clamp.

    2. Disconnect the hood lock control cable and remove the hood lock control cable cover.

  20. REMOVE HOOD LOCK ASSEMBLY


    1. Remove the hood lock assembly from the hood lock control cable.

  21. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY


    1. A001FIB

      Remove the bolt and disconnect the discharge hose sub-assembly from the cooler condenser assembly.

      Note


      • When loosening the bolt, do not allow any tools to contact the hose.

      • When loosening the bolt, hold a part of the hose near the connector.

    2. Remove the O-ring from the discharge hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  22. DISCONNECT LIQUID TUBE SUB-ASSEMBLY A


    1. A001CRM

      Remove the 2 bolts and disconnect the liquid tube sub-assembly from the cooler condenser.

      Note


      • When loosening the bolt, do not allow any tools to contact the tube.

      • When loosening the bolt, hold a part of the tube near the connector.

    2. Remove the O-ring from the liquid tube sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  23. REMOVE RADIATOR ASSEMBLY


    1. Remove the radiator from the front crossmember together with the fan shroud with fan motor.

      Note

      Do not allow the radiator to interfere with other parts.

  24. REMOVE FAN SHROUD WITH FAN AND MOTOR

    Click here

  25. REMOVE COOLER CONDENSER ASSEMBLY

    Click here

  26. REMOVE RADIATOR SUPPORT CUSHION


    1. Remove the 2 radiator support cushions.

  27. REMOVE RADIATOR SUPPORT LOWER


    1. Remove the 2 radiator support lowers.