WATER PUMP REMOVAL

PROCEDURE


  1. REMOVE V-BANK COVER SUB-ASSEMBLY

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  2. REMOVE AIR CLEANER INLET COVER SUB-ASSEMBLY

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  3. REMOVE ENGINE ROOM SIDE COVER RH

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  4. REMOVE NO. 1 AIR CLEANER INLET

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  5. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH (for AWD)

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  6. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH (for AWD)

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  7. REMOVE NO. 1 ENGINE UNDER COVER

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  8. DRAIN ENGINE COOLANT

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  9. REMOVE RADIATOR RESERVOIR ASSEMBLY

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  10. REMOVE INTAKE AIR CONNECTOR PIPE

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  11. REMOVE V-RIBBED BELT

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  12. DISCONNECT ENGINE OIL LEVEL DIPSTICK GUIDE (for 2WD)


    1. A001BOT

      Remove the bolt and disconnect the dipstick guide.

  13. DISCONNECT NO. 2 RADIATOR HOSE

  14. DISCONNECT NO. 5 WATER BY-PASS HOSE


    1. A001APU

      Using needle-nose pliers, grip the claws of the clip and slide the clip to disconnect the No. 5 water by-pass hose.

  15. DISCONNECT WATER INLET HOSE


    1. A001EVR

      Using needle-nose pliers, grip the claws of the clip and slide the clip to disconnect the water inlet hose.

  16. DISCONNECT NO. 3 WATER BY-PASS HOSE


    1. A001B3S

      Using needle-nose pliers, grip the claws of the clip and slide the clip to disconnect the No. 3 water by-pass hose.

  17. REMOVE WATER INLET HOUSING


    1. A001BXB

      Remove the 3 bolts, water inlet housing and gasket.

  18. REMOVE WATER PUMP PULLEY


    1. A001AIDE03

      Using SST, hold the water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )

    2. Remove the 4 bolts and water pump pulley.

  19. REMOVE ENGINE WATER PUMP ASSEMBLY


    1. A001FQK

      Remove the 9 bolts, engine water pump and gasket.