EXHAUST PIPE INSTALLATION

CAUTION / NOTICE / HINT

CAUTION:

Perform the procedures below with at least 2 people.

PROCEDURE


  1. INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY (for 2WD)


    1. Install the No. 1 exhaust pipe support bracket sub-assembly with the 2 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  2. INSTALL EXHAUST PIPE DAMPER


    1. Install the exhaust pipe damper to the tailpipe LH with 2 new bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

      Note

      Do not reuse the 2 removed bolts.

    2. Install the exhaust pipe damper to the tailpipe RH with 2 new bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

      Note

      Do not reuse the 2 removed bolts.

  3. INSTALL TAILPIPE RH


    1. A0018ZPE02
      Text in Illustration
      *a CORRECT
      *b INCORRECT

      Connect the 3 exhaust pipe supports to install the tailpipe RH.

  4. INSTALL TAILPIPE LH


    1. A001EYZE02
      Text in Illustration
      *a INCORRECT
      *b CORRECT

      Connect the 3 exhaust pipe supports to install the tailpipe LH.

  5. INSTALL HEATED OXYGEN SENSOR (for AWD)

    Note

    Do not strike the metal part of the heated oxygen sensor.


    1. for Bank 1 Sensor 2:

      Install the heated oxygen sensor to the front exhaust pipe assembly by hand.

    2. for Bank 1 Sensor 2:

    3. A001FV8E02
      Text in Illustration
      *1 Fulcrum Length

      Using SST, tighten the heated oxygen sensor.

      SST
      09224-00010
      Torque:
      without SST
      44 N*m  { 449 kgf*cm, 32 ft.*lbf }
      with SST
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

      Tech Tips


      • Use a torque wrench with a fulcrum length of 300 mm (11.8 in.). When using a torque wrench with a fulcrum length that is not 300 mm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification Click here.

      • Make sure SST and the torque wrench are connected in a straight line.

  6. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. A001C7X

      Install 2 new gaskets to the exhaust manifold LH and exhaust manifold RH.

      Note

      Do not reuse the 2 removed gaskets.

    2. A001F04

      Install 2 new gaskets to the front exhaust pipe rear ends.

    3. Install the front exhaust pipe assembly to the exhaust manifold LH and exhaust manifold RH with the 4 bolts and 4 new nuts.

      Torque:
      39 N*m  { 398 kgf*cm, 29 ft.*lbf }

      Note

      Do not reuse the 4 removed nuts.

      Tech Tips


      • During installation, hold the front exhaust pipe assembly.

      • Hold the bolt and then tighten the nut with the specified torque.

    4. Install the front exhaust pipe assembly to the tailpipe LH and tailpipe RH with the 4 bolts.

      Torque:
      39 N*m  { 398 kgf*cm, 29 ft.*lbf }

      Tech Tips

      During installation, hold the front exhaust pipe assembly.

  7. CONNECT HEATED OXYGEN SENSOR (for 2WD)

    Note

    Do not strike the metal part of the heated oxygen sensor.


    1. Rotate the heated oxygen sensors counterclockwise the same number of times as recorded in the removal procedure, and install then to the front exhaust pipe assembly by hand.

      Note

      After rotating the heated oxygen sensor counterclockwise the same number of times as the removal procedure, install it while making sure that the wire harness is not twisted.

    2. A001FDBE05

      Using SST, tighten the 2 heated oxygen sensors.

      SST
      09224-00010
      Torque:
      without SST
      44 N*m  { 449 kgf*cm, 32 ft.*lbf }
      with SST
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }
      Text in Illustration
      *A for Bank 1 Sensor 2
      *B for Bank 2 Sensor 2

      Tech Tips

      A001FV8E02

      • Use a torque wrench with a fulcrum length of 300 mm (11.8 in.). When using a torque wrench with a fulcrum length that is not 300 mm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification Click here.

      • Make sure SST and the torque wrench are connected in a straight line.

      Text in Illustration
      *1 Fulcrum Length

    3. Connect the 2 grommets to the floor panel.

  8. CONNECT HEATED OXYGEN SENSOR (for AWD)


    1. Connect the heated oxygen sensor connector.

    2. A001EJM

      Rotate the heated oxygen sensor counterclockwise the same number of times as recorded in the removal procedure, and install it to the front exhaust pipe assembly by hand.

      Note

      After rotating the heated oxygen sensor counterclockwise the same number of times as the removal procedure, install it while making sure that the wire harness is not twisted.

    3. A001F0IE05
      Text in Illustration
      *1 Fulcrum Length
      *2 Grommet

      Using SST, tighten the heated oxygen sensor.

      SST
      09224-00010
      Torque:
      without SST
      44 N*m  { 449 kgf*cm, 32 ft.*lbf }
      with SST
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

      Tech Tips


      • Use a torque wrench with a fulcrum length of 300 mm (11.8 in.). When using a torque wrench with a fulcrum length that is not 300 mm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification Click here.

      • Make sure SST and the torque wrench are connected in a straight line.

    4. Connect the grommet to the floor panel.

  9. INSPECT FOR EXHAUST GAS LEAK


    1. If gas is leaking, tighten the areas necessary to stop the leak. Replace the damaged parts as necessary.

  10. INSTALL FRONT CENTER FLOOR BRACE SUB-ASSEMBLY


    1. Push in the 2 clips in the upward direction of the vehicle and install the front center floor brace sub-assembly with the 8 bolts.

      Torque:
      7.4 N*m  { 75 kgf*cm, 65 in.*lbf }

  11. INSTALL FRONT CENTER FLOOR COVER (for AWD)

    Click here

  12. INSTALL FRONT FLOOR COVER RH (for 2WD)


    1. A001EGZE03

      Push in the 5 clips labeled A in the illustration in the upward direction of the vehicle to install the front floor cover RH.

      Text in Illustration
      A001BDP Bolt
      A001D34 Nut
      A001AGQ Screw

    2. Tighten the 2 clips labeled B in the illustration.

    3. Install the clip labeled C and the nut.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    4. Install the front floor service hole cover with the 4 clips.

  13. INSTALL FRONT FLOOR COVER RH (for AWD)


    1. A001F22E03

      Push in the 5 clips labeled A in the illustration in the upward direction of the vehicle to install the front floor cover RH.

      Text in Illustration
      A001BDP Clip
      A001D34 Nut
      A001AGQ Bolt

    2. Tighten the 2 clips labeled B in the illustration.

    3. Install the 2 bolts and nut.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    4. Install the front floor service hole cover with the 4 clips.

  14. INSTALL FRONT FLOOR COVER LH (for 2WD)


    1. A001DYDE03

      Push in the 5 clips labeled A in the illustration in the upward direction of the vehicle to install the front floor cover LH.

      Text in Illustration
      A001BDP Clip
      A001D34 Nut

    2. Tighten the 2 clips labeled B in the illustration.

    3. Install the clip labeled C and the nut.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    4. Install the front floor service hole cover with the 4 clips.

  15. INSTALL FRONT FLOOR COVER LH (for AWD)


    1. A0019FDE04

      Push in the 5 clips labeled A in the illustration in the upward direction of the vehicle to install the front floor cover LH.

      Text in Illustration
      A001BDP Clip
      A001D34 Nut
      A001AGQ Bolt

    2. Tighten the 2 clips labeled B in the illustration.

    3. Install the 2 bolts and nut.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    4. Install the front floor service hole cover with the 4 clips.

  16. INSTALL FRONT FENDER MAIN SEAL RH


    1. A001D79E01

      Push in the clip labeled A in the illustration in the upward direction of the vehicle and install the front fender main seal RH with the 3 clips.

  17. INSTALL FRONT FENDER MAIN SEAL LH


    1. A001E8TE01

      Push in the clip labeled A in the illustration in the upward direction of the vehicle and install the front fender main seal LH with the 3 clips.

  18. INSTALL REAR FLOOR SIDE MEMBER COVER RH


    1. A001EE1

      Install the rear floor side member cover RH with the 3 clips, 2 screws, nut and bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }
      Text in Illustration
      A001BDP Bolt
      A001D34 Nut
      A001AGQ Screw

  19. INSTALL REAR FLOOR SIDE MEMBER COVER LH


    1. A001A2S

      Install the rear floor side member cover LH with the 3 clips, 2 screws, nut and bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }
      Text in Illustration
      A001BDP Bolt
      A001D34 Nut
      A001AGQ Screw

  20. INSTALL NO. 6 ROCKER PANEL MOULDING PROTECTOR


    1. Install the No. 6 rocker panel moulding protector with the 2 clips and screw.

  21. INSTALL NO. 5 ROCKER PANEL MOULDING PROTECTOR


    1. Install the No. 5 rocker panel moulding protector with the 2 clips and screw.

  22. INSTALL NO. 1 DIFFERENTIAL SUPPORT PROTECTOR

    Click here

  23. INSTALL NO. 2 DIFFERENTIAL SUPPORT PROTECTOR

    Click here