EXHAUST MANIFOLD(for AWD) INSTALLATION

PROCEDURE


  1. INSTALL AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1)


    1. A001DHHE02
      Text in Illustration
      *1 Fulcrum Length

      Using SST, install the air fuel ratio sensor to the exhaust manifold LH.

      SST
      09224-00010
      Torque:
      without SST
      44 N*m  { 449 kgf*cm, 32 ft.*lbf }
      with SST
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

      Tech Tips


      • Use a torque wrench with a fulcrum length of 300 mm (11.8 in.). When using a torque wrench with a fulcrum length that is not 300 mm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification Click here.

      • Make sure SST and the torque wrench are connected in a straight line.

  2. INSTALL AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1)


    1. A00194LE02
      Text in Illustration
      *1 Fulcrum Length

      Using SST, install the air fuel ratio sensor to the exhaust manifold RH.

      SST
      09224-00010
      Torque:
      without SST
      44 N*m  { 449 kgf*cm, 32 ft.*lbf }
      with SST
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

      Tech Tips


      • Use a torque wrench with a fulcrum length of 300 mm (11.8 in.). When using a torque wrench with a fulcrum length that is not 300 mm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification Click here.

      • Make sure SST and the torque wrench are connected in a straight line.

  3. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH


    1. A001ARQ

      Place a new gasket on the cylinder head with the "B" mark facing the manifold side.

      Note

      Make sure that the gasket is installed facing the proper direction.

    2. A001CWZE03

      Install the exhaust manifold with the new nuts by uniformly tightening the nuts in several steps, in the sequence shown in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    3. A001FK6E01
      Text in Illustration
      *1 Bracket

      Connect the air fuel ratio sensor connector.

    4. Hook the wire harness to the bracket.

  4. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH


    1. A001D7F

      Place a new gasket on the cylinder head with the "B" mark facing the manifold side.

      Note

      Make sure that the gasket is installed facing the proper direction.

    2. A001CPAE03

      Install the exhaust manifold with the new nuts by uniformly tightening the nuts in several steps, in the sequence shown in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    3. A001B1D

      Connect the air fuel ratio sensor connector.

    4. Hook the wire harness to the bracket.

  5. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH

    Click here

  6. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET RH

    Click here

  7. INSTALL FRONT ENGINE MOUNTING INSULATOR

    Click here

  8. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. A001A5V

      Install the heat insulator with the 3 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  9. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. A001B1O

      Install the heat insulator with the 3 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  10. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

    Click here

  11. INSTALL FRONT FRAME ASSEMBLY

    Click here

  12. INSTALL ENGINE AND TRANSMISSION

    Click here