FUEL PRESSURE PULSATION DAMPER INSTALLATION

PROCEDURE


  1. INSTALL FUEL PRESSURE PULSATION DAMPER ASSEMBLY


    1. A001D65E04
      *1 Pulsation Damper
      *2 Fuel Pipe
      *3 Gasket

      Apply a light coat of engine oil to the threads and gasket seating surfaces of the 2 fuel pressure pulsation damper assemblies.

    2. Temporarily install each dampers together with 2 new gaskets and the pipe to the fuel pump.

    3. A00192C

      Install the 2 clamp bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    4. A001E9TE06
      *1 Fulcrum Length

      Using SST, tighten the 2 dampers.

      SST
      09612-24014   ( 09617-24011 )
      Torque:
      without SST
      36 N*m  { 367 kgf*cm, 27 ft.*lbf }
      with SST
      31 N*m  { 313 kgf*cm, 23 ft.*lbf }

      Note

      There must be absolutely no free play in the union on the fuel pump side. If the union on the fuel pump side has free play, replace the fuel pump.

      Tech Tips


      • Use a torque wrench with a fulcrum length of 300 mm (11.8 in.). When using a torque wrench with a fulcrum length that is not 300 mm (11.8 in.). calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification Click here.

      • Make sure SST and the torque wrench are connected in a straight line.

    5. A0018Y1E05

      Connect the 3 fuel hoses.

    6. A001CMG

      Connect the connector to the delivery pipe.

    7. A001CUV

      Install the bracket with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  2. INSTALL NO. 3 ENGINE COVER SUB-ASSEMBLY

    A0019HT

    1. Install the No. 3 engine cover with the 2 clips.

    2. A001CEE

      Install the bracket with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  3. CONNECT NO. 1 FUEL PIPE SUB-ASSEMBLY

    A001FFSE01

    1. Push in the tube connector to the pipe until the tube connector makes a "click" sound.

    2. Push down on the retainer to lock it in place.

      Note


      • Check that there is no damage or foreign objects on the connected part of the fuel pipe.

      • After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.

  4. INSTALL INTAKE MANIFOLD

    Click here

  5. INSPECT FOR FUEL LEAK

    Click here