CYLINDER HEAD REASSEMBLY

PROCEDURE


  1. REPLACE STUD BOLT

    Note

    If a stud bolt is deformed or threads are damaged, replace it.


    1. Using E6 and E8 "TORX" socket wrenches, install the stud bolts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }
      for stud bolts A, B, C and D
      A001F58E03
      Text in Illustration
      *a for Bank 2 Intake Side *b for Bank 1 Intake Side
      *c for Bank 2 Exhaust Side *d for Bank 1 Exhaust Side
      *e for Bank 2 Front Side *f for Bank 1 Front Side
      *g 24 mm (0.945 in.) *h 52 mm (2.05 in.)
      *i 12 mm (0.472 in.) *j 45 mm (1.77 in.)
      *k 20 mm (0.787 in.) *l 14 mm (0.551 in.)
      *m 35 mm (1.38 in.) *n 13 mm (0.512 in.)
      *o 29 mm (1.14 in.) - -

  2. INSTALL NO. 2 STRAIGHT SCREW PLUG


    1. A001FTZE02
      *1 for Bank 2:
      *2 for Bank 1:

      Using a 14 mm hexagon wrench, install 2 new gaskets and the 2 straight screw plugs.

      Torque:
      85 N*m  { 867 kgf*cm, 63 ft.*lbf }

  3. INSTALL NO. 1 STRAIGHT SCREW PLUG


    1. A0019SLE06
      *1 for Bank 2:
      *2 for Bank 1:

      Using a 10 mm hexagon wrench, install 6 new gaskets and the 6 straight screw plugs.

      Torque:
      44 N*m  { 449 kgf*cm, 32 ft.*lbf }

  4. INSTALL VALVE SPRING SEAT


    1. Install the valve spring seats to the cylinder head.

  5. INSTALL VALVE STEM OIL SEAL


    1. A001CNCE01
      *1 Gray
      *2 Brown
      *3 Intake Side
      *4 Exhaust Side

      Apply a light coat of engine oil to new oil seals.

      Note

      Pay attention when installing the intake and exhaust oil seals. For example, installing the intake oil seal into the exhaust side or installing the exhaust oil seal to the intake side can cause installation problems later.

      Tech Tips

      The intake valve oil seals are gray and the exhaust valve oil seals are black.

    2. A001AIIE01
      *1 CORRECT
      *2 INCORRECT

      Using SST, push in the oil seals.

      SST
      09201-41020

      Note

      Failure to use SST will cause the seal to be damaged or improperly seated.

  6. INSTALL INTAKE VALVE


    1. A001AL4E01
      *1 40 mm or more

      Apply plenty of engine oil to the tip area of the intake valve shown in the illustration.

    2. A001CQ7E01
      *1 Narrow
      *2 Wide

      Install the valve, compression spring and spring retainer to the cylinder head.

      Note


      • Install the same parts in the same combination to their original locations.

      • Install the inner compression spring to the wide end of the cylinder head sub-assembly.

    3. A001F5BE01

      Using SST and wooden blocks, compress the spring and install the retainer lock.

      SST
      09202-70020   ( 09202-01010, 09202-01020 )
      09202-00021
    4. A001BKK

      Using a plastic-faced hammer, lightly tap the valve stem tip to ensure a proper fit.

      Note


      • Do not damage the valve stem tip.

      • Be careful not to damage the retainer.

  7. INSTALL EXHAUST VALVE


    1. A001C6SE01
      *1 40 mm or more

      Apply plenty of engine oil to the tip area of the exhaust valve shown in the illustration.

    2. A001EKUE01
      *1 Narrow
      *2 Wide

      Install the valve, compression spring and spring retainer to the cylinder head.

      Note


      • Install the same parts in the same combination to their original locations.

      • Install the inner compression spring to the wide end of the cylinder head sub-assembly.

    3. A001AYTE01

      Using SST and wooden blocks, compress the spring and install the retainer lock.

      SST
      09202-70020   ( 09202-01010, 09202-01020 )
      09202-00021
    4. A001CQ2

      Using a plastic-faced hammer, lightly tap the valve stem tip to ensure a proper fit.

      Note


      • Do not damage the valve stem tip.

      • Be careful not to damage the retainer.