INSTALL OVERDRIVE PLANETARY GEAR THRUST WASHER NO.3
Install the thrust washer to the O/D planetary gear with the groove side facing upward.
INSTALL OVERDRIVE 1 WAY CLUTCH
Install the 2 retainers to the one-way clutch.
Install the one-way clutch into the outer race with the flange side of the one-way clutch facing upward.
Install the O/D one-way clutch and outer race to the O/D planetary gear.
INSTALL OVERDRIVE RETAINING PLATE
Install the retaining plate.
Using a screwdriver, install the snap ring.
INSTALL OVERDRIVE PLANETARY RING GEAR FLANGE
Install the ring gear flange.
Using a screwdriver, install the snap ring.
INSTALL OVERDRIVE DIRECT CLUTCH PISTON SUB-ASSEMBLY
Coat new O-rings with ATF, and install them on the O/D direct clutch piston.
Being careful not to damage the O-rings, and press in the direct clutch piston into the clutch drum with both hands.
INSTALL OVERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY
Install the piston return spring to the piston.
Place SST on the spring retainer, and compress the return spring with a press.
Note
Stop compressing when the spring sheet is lowered to the place 1 to 2mm(0.039 to 0.078 in.) from the snap ring groove, preventing the spring sheet from being deformed.
Using a screwdriver, install the snap ring. Be sure the end gap of the snap ring is not aligned with the spring retainer claw.
INSTALL OVERDRIVE DIRECT CLUTCH CLUTCH DISC
Install the 2 plates and discs.
| Install in order |
|---|
| P = Plate D = Disc |
| P - D - P - D |
Install the flange with the flat end facing downward.
Using a screwdriver, install the snap ring.
INSPECT PISTON STROKE OF OVERDRIVE DIRECT CLUTCH
INSTALL OVERDRIVE DIRECT CLUTCH DRUM SUB-ASSEMBLY
Align the flukes of the discs in the direct clutch.
Install the direct clutch assembly onto the O/D planetary gear.
INSPECT OVERDRIVE 1 WAY CLUTCH
Hold the O/D direct clutch drum, and turn the input shaft. Check that the input shaft can be turned freely clockwise and locked counterclockwise.