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ГЕНЕРАТОР ПОВТОРНАЯ СБОРКА

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  1. Click here

    INSTALL GENERATOR DRIVE END FRAME BEARING


    1. A003BA3E01

      Using SST and a press, press in a new generator drive end frame bearing.

      09950-60010 09951-00470
      09950-70010 09951-07100
    2. A003FOYE03

      Align the claws of the retainer plate with the grooves inside the generator drive end frame assembly.

      Table 1. Text in Illustration
      *a Claw

    3. Install the retainer plate with the 4 screws.

      2.3 N*m 23 kgf*cm 20 in.*lbf
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    INSTALL GENERATOR ROTOR ASSEMBLY


    1. Install the generator rotor assembly to the generator drive end frame assembly.

    2. Install a new generator washer to the generator rotor assembly.

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    INSTALL GENERATOR COIL ASSEMBLY


    1. A003CHPE04

      Using a deep socket wrench (21 mm) and press, slowly press on the generator coil assembly.

      Table 2. Text in Illustration
      *a Deep Socket Wrench (21 mm)

    2. Install the generator coil assembly with the 4 through bolts.

      5.9 N*m 60 kgf*cm 52 in.*lbf
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    INSTALL GENERATOR BRUSH HOLDER ASSEMBLY


    1. A003FEQE10

      While pushing the 2 brushes into the generator brush holder assembly, insert a pin with a diameter of 1.0 mm (0.0394 in.) into the generator brush holder hole.

      Table 3. Text in Illustration
      *a Pin
    2. A003AW6E03

      Install the generator brush holder assembly with the 2 screws.

      1.8 N*m 18 kgf*cm 16 in.*lbf
      Table 4. Text in Illustration
      *a Pin

    3. Pull out the pin from the generator brush holder assembly.

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    INSTALL TERMINAL INSULATOR


    1. A003ESG

      Install the terminal insulator.

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    INSTALL GENERATOR REAR END COVER


    1. Install the generator rear end cover with the 3 nuts.

      4.6 N*m 46 kgf*cm 40 in.*lbf
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    INSTALL GENERATOR WITH CLUTCH PULLEY


    1. Temporarily install the generator with clutch pulley by hand.

    2. Mount the generator assembly in a vise between aluminum plates.

    3. A003HPDE01

      Install SST (A) and SST (B) to the generator with clutch pulley as shown in the illustration.

      09820-63021
      Table 5. Text in Illustration
      *1 Generator Rotor Shaft
      Note:

      Securely attach SST to the generator with clutch pulley and generator rotor shaft.

    4. A003E1NE04

      Using a wrench to hold SST (A), turn SST (B) clockwise to tighten the generator with clutch pulley.

      without SST
      80 N*m 816 kgf*cm 59 ft.*lbf
      with SST
      64 N*m 653 kgf*cm 47 ft.*lbf
      Table 6. Text in Illustration
      *a Fulcrum Length
      *b Hold
      A003DCD Turn
      Note:

      Be careful as the generator with clutch pulley or generator rotor shaft may be damaged if the position of SST is not securely maintained while performing this operation.

      Tip:

      • Use a torque wrench with a fulcrum length of 400 mm (15.7 in.). When using a torque wrench with a fulcrum length that is not 400 mm (15.7 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification (Click here).

      • Make sure SST and the wrench are connected in a straight line.

    5. Remove SST from the generator assembly.

    6. Check that the generator with clutch pulley rotates smoothly.

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    INSTALL GENERATOR PULLEY CAP


    1. Install a new generator pulley cap to the generator with clutch pulley.