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ГЕНЕРАТОР РАЗБОРКА

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  1. Click here

    REMOVE GENERATOR PULLEY CAP


    1. Using a screwdriver, puncture the center of the generator pulley cap and pry it off.

      Note:

      Do not reuse the generator pulley cap.

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    REMOVE GENERATOR PULLEY WITH CLUTCH


    1. Mount the generator assembly in the vise between aluminum plates.

    2. A003FBJE01

      Install SST A and SST B to the generator pulley with clutch as shown in the illustration.

      09820-63021
      Table 1. Text in Illustration
      *a Generator Rotor Shaft
      Note:

      Securely attach SST to the generator pulley with clutch and generator rotor shaft.

    3. A003CQME01

      Using a wrench to hold SST A, turn SST B counterclockwise to loosen the generator pulley with clutch.

      Table 2. Text in Illustration
      *a Hold
      A003DCD Turn
      Note:

      Be careful as the generator pulley with clutch or generator rotor shaft may be damaged if the position of SST is not securely maintained while performing this operation.

    4. Remove SST from the generator assembly.

    5. Remove the generator pulley with clutch from the generator rotor shaft.

    6. Remove the generator assembly from the vise.

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    REMOVE TERMINAL INSULATOR


    1. A003H70

      Remove the terminal insulator from the generator coil assembly.

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    REMOVE GENERATOR REAR END COVER


    1. Place the generator assembly on the generator pulley with clutch.

    2. A003F2J

      Remove the 3 bolts and generator rear end cover from the generator coil assembly.

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    REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    1. A003FUJ

      Remove the 2 screws and brush holder assembly from the generator coil assembly.

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    REMOVE GENERATOR COIL ASSEMBLY


    1. A003EOE

      Remove the 4 through bolts.

    2. A003H5JE01

      Using SST, remove the generator coil assembly.

      09950-40011 09951-04020 09952-04010 09953-04020 09954-04010 09955-04071 09957-04010 09958-04011
      Table 3. Text in Illustration
      *a Hold
      A003DCD Turn
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    REMOVE GENERATOR BEARING COVER PACKING


    1. A003FCR

      Remove the generator bearing cover packing.

      Note:

      If the generator bearing cover packing breaks, remove all broken pieces.

      Tip:

      The generator bearing cover packing may be installed on the generator rotor assembly.

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    REMOVE GENERATOR ROTOR ASSEMBLY


    1. Remove the generator rotor assembly from the generator drive end frame.

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    INSPECT GENERATOR DRIVE END FRAME BEARING


    1. A003B39

      Check that the generator drive end frame bearing is not rough or worn and that it rotates smoothly.

      If necessary, replace the generator drive end frame bearing.

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    REMOVE GENERATOR DRIVE END FRAME BEARING


    1. A003GK3

      Remove the 4 screws and retainer plate from the generator drive end frame.

    2. A003EO0E01

      Using SST and a hammer, tap out the generator drive end frame bearing from the generator drive end frame.

      09950-60010 09951-00250
      09950-70010 09951-07100