МАСЛЯНЫЙ РАДИАТОР ДВИГАТЕЛЯ СНЯТИЕ


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE ENGINE UNDER COVER NO.1 (w/ Engine Under Cover No.1)

  3. DRAIN ENGINE COOLANT

    CAUTION:

    Не снимайте пробку расширительного бачка радиатора, пока двигатель и радиатор не остынут. Выброс горячей охлаждающей жидкости и пара под давлением может стать причиной серьезных ожогов.


    1. Ослабьте пробку сливного крана радиатора.

      A003HILE01
      Обозначения на рисунке
      *1 Прокачной штуцер *2 Пробка расширительного бачка радиатора
      *3 Расширительный бачок радиатора в сборе *4 Пробка сливного крана блока цилиндров
      *5 Пробка сливного крана радиатора - -

    2. Снимите пробку расширительного бачка радиатора.

    3. Ослабьте пробку сливного крана блока цилиндров (на крышке масляного радиатора двигателя) и слейте охлаждающую жидкость двигателя.

    4. Затяните пробку сливного крана радиатора.

    5. Затяните пробку крана сливного отверстия блока цилиндров (на крышке масляного радиатора двигателя).

      Torque:
      8,0 Н*м  { 82 кгс*см, 71 фунт-сила-дюйм }

  4. REMOVE BATTERY SERVICE HOLE COVER

  5. REMOVE FRONT SEAT ASSEMBLY RH (for Hi-back Seat Type)

    Tech Tips

    Use the same procedures described for the LH side. Click here

  6. REMOVE FRONT SEAT ASSEMBLY RH (for Low-back Seat Type)

    Tech Tips

    Use the same procedures described for the LH side. Click here

  7. REMOVE FRONT DOOR SCUFF PLATE RH

  8. REMOVE ENGINE SERVICE HOLE SUB COVER SUB-ASSEMBLY


    1. A003E4Y

      Roll up the carpet.

    2. Remove the 3 bolts and the engine service hole cover No.2.

  9. REMOVE FAN & GENERATOR V BELT


    1. A003AQSE03

      Снимите приводной ремень, повернув шкив натяжителя по часовой стрелке с помощью установочного болта шкива, чтобы ослабить натяжение ремня.

  10. REMOVE TIMING BELT COVER NO.1


    1. Remove the wire harness clamp.

    2. A003GME

      Remove the 6 bolts and timing belt cover No.1.

  11. REMOVE TIMING BELT


    1. A003CL8E01

      Turn the crankshaft in the clockwise direction and align the timing marks as shown in the illustration.

    2. A003HQ6

      Uniformly loosen the 2 bolts, and remove the chain tensioner assembly No.1.

    3. Remove the timing belt.

  12. SEPARATE VANE PUMP OIL RESERVOIR ASSEMBLY


    1. A003HN0

      Отверните 2 болта. Отсоедините масляный бачок лопастного насоса в сборе.

  13. SEPARATE OIL RETURN HOSE (w/ Intercooler)


    1. A003ICN

      Ослабьте фиксатор.

    2. Отсоедините возвратный масляный шланг от впускного коллектора.

  14. REMOVE EGR PIPE SUB-ASSEMBLY NO.1 (w/ EGR Valve)


    1. A003BPA

      Отсоедините разъем датчика давления в топливной системе.

    2. A003CG8

      Выверните 2 болта, отверните 2 гайки и снимите трубу РОГ.

    3. Снимите 2 прокладки.

  15. REMOVE AIR HOSE NO.4


    1. A003DQ1

      Ослабьте 2 зажима.

    2. Снимите воздушный шланг № 4.

  16. REMOVE DIESEL THROTTLE BODY ASSEMBLY


    1. A003BFR

      Отсоедините 2 разъема корпуса дроссельной заслонки.

    2. A003F09

      Выверните 2 болта, отверните 2 гайки и снимите корпус дроссельной заслонки дизельного двигателя в сборе.

    3. Снимите прокладку с патрубка подачи воздуха.

  17. REMOVE ENGINE SERVICE HOLE COVER NO.2


    1. A003E4Y

      Roll up the carpet.

    2. Remove the 3 bolts and the engine service hole cover No.2.

  18. REMOVE INTAKE AIR CONNECTOR (w/o EGR Valve)


    1. A003EYQ

      Remove the bolt, and separate the manifold stay.

    2. Disconnect the vacuum hose from intake air connector.

    3. A003G45E01

      Remove the bolt, 2 nuts and the intake air connector assembly.

    4. Remove the 2 gaskets and intake air connector No.2 from the intake air connector.

  19. REMOVE ELECTRIC EGR CONTROL VALVE ASSEMBLY (w/ EGR Valve)


    1. Remove the vacuum regulating valve.


      1. A003BEQ

        Remove the 2 vacuum hoses and the vacuum regulating valve connector.

      2. Remove the 2 bolts and the vacuum regulating valve.

    2. Remove the EGR valve assembly with the sensor.


      1. A003FGA

        Remove the bolt, and separate the manifold stay.

      2. Disconnect the vacuum hose from the intake air connector.

      3. A003H5T

        Disconnect the intake air temperature sensor connector.

      4. Disconnect the EGR valve position sensor connector.

      5. A003DG5E01

        Remove the bolt, 2 nuts and the intake air connector assembly.

      6. Remove the 2 gaskets and EGR valve assembly from the intake air connector.

  20. REMOVE OIL LEVEL GAUGE GUIDE


    1. Снимите щуп проверки уровня масла.

    2. Выверните болт и снимите трубку щупа проверки уровня масла.

  21. REMOVE INJECTION PIPE SUB-ASSEMBLY

    SST
    09023-12701

    1. Remove the injection pipe.


      1. A003C95

        Remove the 2 nuts and injection pipe clamp No.3.

      2. A003E87

        Using SST, remove the 4 injection pipes.

        SST
        09023-12701

  22. REMOVE FUEL INLET PIPE SUB-ASSEMBLY


    1. Using SST, remove the fuel inlet pipe sub-assembly.

      SST
      09023-12701

  23. REMOVE NOZZLE LEAKAGE PIPE ASSEMBLY NO.2


    1. A003CDI

      Disconnect 3 fuel hoses from nozzle leakage pipe assembly No.2.

    2. A003CK1

      Remove the union bolt from nozzle leakage pipe No.2.

    3. A003DRM

      Remove the 2 bolts and nozzle leakage pipe No.2.

    4. Remove the gasket from nozzle leakage pipe No.2.

  24. REMOVE INTAKE MANIFOLD


    1. Remove the bolt, nut, and the manifold stay.

    2. Remove the bolt, and disconnect the ground cable.

    3. A003H3Z

      Remove the 4 bolts, 2 nuts, and intake manifold.

    4. Remove the gasket from the cylinder head.

  25. REMOVE OIL FILTER SUB-ASSEMBLY


    1. A003DXRE01

      Using SST, remove the oil filter.

      SST
      09228-07501

      Tech Tips

      Position the drain oil container to collect the oil from the oil filter.

  26. REMOVE COMMON RAIL ASSEMBLY


    1. Disconnect the fuel pressure sensor connector from the common rail assembly.

    2. Disconnect the fuel hose from the fuel pressure limiter.

    3. A003FS5E01

      Remove the 2 bolts and common rail assembly.

  27. REMOVE INJECTION OR SUPPLY PUMP ASSEMBLY


    1. A003GEB

      Remove the 4 bolts.

    2. Remove the camshaft timing pulley flange No.2 and pump drive shaft pulley.

    3. A003CTS

      Using SST, remove the supply pump gear set nut and O-ring while holding the crankshaft pulley.

      SST
      09213-58013
      09330-00021
    4. A003CSO

      Disconnect the 2 fuel hoses.

    5. Disconnect the 2 connectors and wire harness.

    6. Loosen the 2 nuts as shown in the illustration.

    7. A003EF2E01

      Using SST, disengage the supply pump from the supply pump gear.

      SST
      09950-50013   ( 09951-05010, 09952-05010, 09953-05020, 09954-05021 )

    8. Remove the 2 nuts and supply pump from the engine.

    9. Remove the O-ring from the supply pump.

    10. Remove the pulley key from the supply pump.

  28. REMOVE OIL COOLER COVER SUB-ASSEMBLY (w/o EGR Valve)


    1. A003CCI

      Disconnect the oil pressure switch connector.

    2. Disconnect the oil filter drain hoses.

    3. A003BZX

      Remove the 2 nuts, 13 bolts, oil cooler cover, and gasket.

  29. REMOVE OIL COOLER COVER SUB-ASSEMBLY (w/ EGR Valve)


    1. A003DB9

      Disconnect the oil pressure switch connector.

    2. Disconnect the oil filter drain hoses.

    3. Remove the 2 nuts and the vacuum transmitting pipe No.2 from the oil cooler cover.

    4. A003AOV

      Remove the 13 bolts, oil cooler cover, and gasket.

  30. REMOVE OIL COOLER ASSEMBLY


    1. A003GOU

      Loosen the 4 nuts until they are flush with the end of the bolts.

    2. Using a plastic hammer, uniformly tap the end of the nuts to separate the oil cooler cover and oil cooler assembly.

    3. A003CEG

      Remove the 4 nuts, oil cooler assembly, and 2 gaskets from the oil cooler cover.