INSTALL FUEL FILTER ELEMENT
Attach 2 new O-ring to a new fuel filter element sub-assembly and a new O-ring to the fuel filter case sub-assembly.
Install the fuel filter element sub-assembly to fuel filter case sub-assembly.
Align the matchmark on fuel filter cap assembly with the 2 matchmarks on the fuel filter case sub-assembly.
Turn the fastener nut until a 'click' sound is heard.
Tech Tips
Just before the marks of the case and nut align, the turning difficulty of the fastener nut will increase. Use a screwdriver as a lever to turn the fastener nut.
Install the fuel filter assembly.
Install the 2 fuel hoses.
Install the 2 fuel heater hoses. (w/ fuel heater)
INSTALL FUEL TANK CAP ASSEMBLY
CONNECT BATTERY NEGATIVE CABLE
RESET FUEL FILTER AND FILTER WARNING LAMP
Turn the ignition switch on.
After turning the ignition switch on, connect the clogging sensor connector within 3 to 60 seconds.
Check that the combination meter's filter warning light turns off.
BLEED FUEL LINE
Using the hand pump, bleed air from the fuel system until pumping becomes difficult.
PREFORM INITIALIZATION
CHECK FOR FUEL LEAKS
PERFORM ACTIVE TEST
Connect the GTS to the DLC3.
Turn the ignition switch on.
Turn the GTS on.
Enter the following menus: Powertrain / Engine and ECT / Active Test.
Perform the Active Test.
| Tester Display | Test Details | Control Range | Diagnostic Notes |
|---|---|---|---|
| Test the Fuel Leak | Pressurizes common rail internal fuel pressure, and checks for fuel leaks | Stop/Start |
|