WINDSHIELD GLASS REMOVAL


  1. REMOVE FRONT ASSIST GRIP NO. 1 PLUG


    1. A003F4D

      Using a screwdriver, detach the 4 claws and remove the 2 front assist grip plugs No. 1.

      Tech Tips


      • Tape the screwdriver tip before use.

      • Use the same procedures described for the other side.

  2. REMOVE ASSIST GRIP ASSEMBLY


    1. A003I0S

      Remove the 2 screws and assist grip assembly.

      Tech Tips

      Use the same procedures described for the other side.

  3. REMOVE FRONT PILLAR GARNISH LH

    w/o Rear Cooler Click here

    w/ Rear Cooler Click here

  4. REMOVE FRONT PILLAR GARNISH RH

  5. REMOVE ASSIST GRIP ASSEMBLY REAR


    1. A003HJA

      Remove the 2 screws and assist grip assembly rear.

  6. REMOVE VISOR HOLDER

    Tech Tips

    Use the same procedures described for the other side.


    1. A003D7L

      Remove the screw.

    2. Using a moulding remover, detach the claw and remove the visor holder.

  7. REMOVE VISOR ASSEMBLY LH


    1. A003GSU

      Remove the 2 screws and visor assembly LH.

  8. REMOVE VISOR ASSEMBLY RH

    Tech Tips

    Use the same procedures described for the LH side.

  9. REMOVE ROOM LIGHT ASSEMBLY NO. 1


    1. A003CZ1E03
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, detach the 4 claws and remove the light cover.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A003C0E

      Remove the 2 screws and room light assembly No. 1.

    3. Disconnect the connector.

  10. REMOVE ROOF HEADLINING NO. 1


    1. A003HV1E03

      Remove the 4 screws.

    2. Using a clip remover, remove the 8 clips.

    3. Using a clip remover, detach the clip A and remove the roof headlining No. 1.

  11. REMOVE INNER REAR VIEW MIRROR ASSEMBLY

    Click here

  12. REMOVE WINDSHIELD WIPER ARM COVER


    1. Remove the 2 windshield wiper arm covers.

  13. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH


    1. Remove the nut and front wiper arm and blade assembly RH.

  14. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH


    1. Remove the nut and front wiper arm and blade assembly LH.

  15. REMOVE COWL VENT COVER RH


    1. A003CF6

      Disengage the 2 claws and remove the cowl vent cover RH as shown in the illustration.

  16. REMOVE COWL VENT COVER LH


    1. A003HZ5

      Disengage the 2 claws and remove the cowl vent cover LH as shown in the illustration.

  17. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    1. A003HAVE01

      Disconnect the washer hose at position <a> shown in the illustration.

    2. Body type narrow:


      1. Disengage the 10 claws, and remove the 6 clips and cowl top ventilator louver sub-assembly.

    3. Body type wide:


      1. Disengage the 11 claws, and remove the 7 clips and cowl top ventilator louver sub-assembly.

  18. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY


    1. A003G43E01

      Disconnect the connector.

    2. Remove the 2 bolts.

    3. Disengage the grommet and remove the windshield wiper motor and link assembly as shown in the illustration.

  19. REMOVE OUTER UPPER WINDSHIELD MOULDING


    1. A003DBIE12
      Text in Illustration
      *1 Moulding
      *2 Windshield Glass
      *3 Vehicle Body
      *a Cut

      Using a knife, cut off the moulding as shown in the illustration.

      Note

      Be careful not to damage the vehicle body with the knife.

    2. Remove the remaining moulding.

      Tech Tips

      Make a partial cut in the moulding. Then pull and remove it by hand.

  20. REMOVE WINDSHIELD GLASS


    1. A003DJ5E02
      Text in Illustration
      *1 Plastic Sheet
      *2 Protective Tape
      *3 Stopper
      *4 Piano Wire

      Apply protective tape to the outer surface of the vehicle body to prevent scratches.

    2. From the interior, insert a piano wire between the vehicle body and glass as shown in the illustration.

    3. Tie objects that can serve as handles (for example, wooden blocks) to both wire ends.

      Note


      • When separating the glass from the vehicle, be careful not to damage the vehicle's paint or interior/exterior ornaments.

      • To prevent the instrument panel from being scratched when removing the glass, place a plastic sheet between the piano wire and instrument panel.

    4. A003CZVE02
      Text in Illustration
      *1 Matchmark

      Place matchmarks over the windshield glass and vehicle body on the locations indicated in the illustration.

      Tech Tips

      Matchmarks do not need to be placed if the windshield glass is not going to be reused.

    5. Cut through the adhesive by pulling the piano wire around the windshield glass.

    6. Disengaged the spacers.

    7. Using a suction cup, remove the windshield glass.

      Note

      Leave as much adhesive on the vehicle body as possible when removing the windshield glass.