CONDENSER REMOVAL


  1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM


    1. Start up the engine.

    2. Turn the A/C switch on.

    3. Operate the cooler compressor at an engine rpm of approximately 1,000 for 5 to 6 minutes to circulate the refrigerant and collect compressor oil remaining in each component into the cooler compressor as much as possible.

    4. Stop the engine.

    5. Using SST, let the refrigerant gas out.

      SST
      07110-58060   ( 07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070, 07117-88080 )

  2. REMOVE FRONT BUMPER COVER (for Standard Body)

    Click here

  3. REMOVE FRONT BUMPER COVER (for Wide Body)

    Click here

  4. REMOVE HOOD LOCK SUPPORT BRACE SUB-ASSEMBLY


    1. A003DDAE01
      Text in Illustration
      *A for Standard Body
      *B for Wide Body

      Remove the 3 bolts and hood lock support brace sub-assembly.

  5. REMOVE FRONT FLOOR CROSS MEMBER REINFORCEMENT SUB-ASSEMBLY RH (for Standard Body)


    1. A003B55

      Remove the 5 bolts and front floor crossmember reinforcement sub-assembly RH.

  6. REMOVE FRONT FLOOR CROSS MEMBER REINFORCEMENT SUB-ASSEMBLY RH (for Wide Body)

    A003HH6

    1. Remove the 5 bolts and front floor crossmember reinforcement sub-assembly RH.

  7. REMOVE FRONT BUMPER REINFORCEMENT


    1. A003GKH

      Remove the 6 bolts and front bumper reinforcement.

  8. REMOVE FRONT BUMPER REINFORCEMENT (for Wide Body)


    1. A003GKH

      Remove the 6 bolts and front bumper reinforcement.

  9. DISCONNECT COOLER REFRIGERANT DISCHARGE PIPE A


    1. A003G7V

      Remove the bolt and disconnect the cooler refrigerant discharge pipe A from the cooler condenser assembly.

    2. Remove the O-ring from the cooler refrigerant discharge pipe A.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

  10. DISCONNECT COOLER REFRIGERANT LIQUID PIPE A


    1. A003EME

      Remove the bolt and clamp.

    2. A003I7I

      Remove the bolt and disconnect the cooler refrigerant liquid pipe A from the cooler condenser assembly.

    3. Remove the O-ring from the cooler refrigerant liquid pipe A.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

  11. REMOVE W/ RECEIVER CONDENSER ASSEMBLY


    1. A003E0Y

      Remove the 4 bolts and w/ receiver condenser assembly.