VANE PUMP (for 2KD-FTV) DISASSEMBLY


  1. FIX VANE PUMP ASSEMBLY


    1. A003GQ5E01

      Using SST, hold the vane pump assembly in a vice.

      SST
      09630-00014   ( 09631-00132 )

  2. REMOVE SUCTION PORT UNION


    1. Remove the bolt and the suction port union.

    2. Remove the O-ring from the suction port union.

  3. REMOVE FLOW CONTROL VALVE


    1. A003EK1E01

      Remove the pressure port union.

    2. Remove the O-ring from the pressure port union.

    3. Remove the flow control valve and the compression spring.

  4. REMOVE REAR VANE PUMP HOUSING


    1. A003FOI

      Remove the 4 bolts and the rear vane pump housing.

    2. Remove the O-ring from the rear vane pump housing.

  5. REMOVE VANE PUMP ROTOR


    1. Remove the 10 vane pump plates.

    2. Remove the vane pump rotor.

  6. REMOVE VANE PUMP CAM RING

  7. REMOVE FRONT VANE PUMP SIDE PLATE


    1. Remove the front vane pump side plate from the front vane pump housing.

    2. A003I8F

      Remove the O-ring from the front vane pump side plate.

    3. A003I37

      Remove the O-ring from the front vane pump housing.

  8. REMOVE VANE PUMP GEAR


    1. A003I33E01

      Using a screwdriver, remove the vane pump housing snap ring No.1 from the front vane pump housing.

      Tech Tips

      Tape the screwdriver tip before use.

    2. Wrap the serration of the vane pump shaft with protective tape.

    3. A003BPYE01

      Using a press, remove the vane pump shaft from the front vane pump housing.

      Note

      Do not drop the vane pump shaft.

    4. Temporarily install the service bolt.

      Recommended service bolt
      Thread diameter
      10 mm (0.39 in.)
      Thread pitch
      1.25 mm (0.0492 in.)
      Bolt length
      50 mm (1.97 in.)
    5. A003I0FE01

      Using SST and a press, remove the vane pump gear from the vane pump shaft.

      SST
      09950-00020

  9. REMOVE VANE PUMP SHAFT BEARING


    1. A003AYPE01

      Using SST and a press, remove the vane pump shaft bearing from the vane pump shaft.

      SST
      09950-00020
    2. A003CB7

      Using a snap ring expander, remove the vane pump shaft snap ring from the vane pump shaft.

  10. REMOVE VANE PUMP HOUSING OIL SEAL


    1. A003IBUE01

      Using SST, remove the vane pump housing oil seal from the front vane pump housing.

      SST
      09319-60020
      09527-10011