PARKING BRAKE CABLE INSTALLATION


  1. INSTALL PARKING BRAKE CABLE ASSEMBLY NO.3 (NARROW BODY)


    1. Install the parking brake cable assembly No.3 to the parking brake equalizer.

    2. Install the parking brake cable assembly No.3 with the 5 bolts and the nut.

      Torque:
      14.5 N*m  { 148 kgf*cm, 11 ft.*lbf }
      A003I6L
    3. A003BY7

      Install the parking brake cable assembly No.3 to the backing plate with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  2. INSTALL PARKING BRAKE CABLE ASSEMBLY NO.3 (WIDE BODY)


    1. Install the parking brake cable assembly No.3 to the parking brake equalizer.

    2. Install the parking brake cable assembly No.3 with the 6 bolts and the nut.

      Torque:
      14.5 N*m  { 148 kgf*cm, 11 ft.*lbf }
      A003C0Y
    3. A003BY7

      Install the parking brake cable assembly No.3 to the backing plate with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  3. APPLY HIGH TEMPERATURE GREASE


    1. A003FL6E02
      Text in Illustration
      *1 High temperature grease

      Apply high temperature grease to the shoe attached surface of the backing plate.

  4. INSTALL REAR BRAKE SHOE


    1. for 254 mm drum:


      1. A003IDME02
        Text in Illustration
        *1 Brake Shoe Lever
        *2 Brake Shoe Strut Set
        *3 Rear Brake Shoe
        *4 Rear Cushion Lever
        *5 C-washer

        Using pliers, install the rear brake shoe, shoe strut set, rear cushion lever and shoe lever with a new C-washer.

      2. A003EMZ

        Connect the parking brake cable No. 3 to the front brake shoe.

      3. A003D7FE01

        Using SST, install the rear brake shoe, pin, shoe hold down spring and shoe hold down cup.

        SST
        09718-00011

    2. for 295 mm drum:


      1. A003GO0E01
        Text in Illustration
        *1 Rear Brake Shoe
        *2 Brake Shoe Strut Set
        *3 Brake Shoe Lever
        *4 Automatic Adjust Lever
        *5 C-washer
        *6 E-ring

        Install the rear brake shoe, brake shoe strut set and shoe lever with a new C-washer.

      2. Install a new E-ring and the automatic adjust lever.

      3. A003AYI

        Connect the parking brake cable No. 3 to the front brake shoe.

      4. A003DHG

        Install the tension spring as shown in the illustration.

      5. A003GYTE01

        Using SST, install the rear brake shoe, pin, shoe hold down spring and shoe hold down cup.

        SST
        09718-00011

  5. INSTALL FRONT BRAKE SHOE


    1. for 254 mm drum:


      1. Install the return spring to each brake shoe.

      2. A003FXUE01

        Using SST, install the front brake shoe, pin, shoe hold down spring and shoe hold down cup.

        SST
        09718-00011
      3. A003AX0E02
        Text in Illustration
        *A LH Side
        *B RH Side

        Install the brake shoe lower strut.

        Note

        Make sure that the shoe lower strut and brake rear cushion lever are securely engaged.

      4. A003D9P

        Using needle-nose pliers, install the tension spring.

    2. for 295 mm drum:


      1. A003CTHE01

        Using SST, install the front brake shoe, pin, shoe hold down spring and shoe hold down cup.

        SST
        09718-00011

      2. Install the return spring to each brake shoe.

  6. CONNECT PARKING BRAKE SHOE STRUT SET


    1. for 254 mm drum:


      1. A003B1LE01

        Using SST, install the upper side tension spring.

        SST
        09703-30011

    2. for 295 mm drum:


      1. A003CWOE01

        Using SST, install the upper side tension spring.

        SST
        09703-30011

  7. INSTALL AUTOMATIC ADJUST LEVER


    1. for 254 mm drum:


      1. A003CMW

        Install the automatic adjust lever and tension spring.

        Note

        Make sure to install the automatic adjust lever between the groove of the shoe strut set and brake shoe.

  8. INSTALL REAR AXLE BRAKE DRUM GASKET

  9. INSTALL REAR BRAKE DRUM

  10. INSPECT PARKING BRAKE CONTROL HANDLE TRAVEL


    1. Pull firmly on the parking brake control handle.

    2. Release the parking brake lock, and return the parking brake control handle to its off position.

    3. Slowly pull the parking brake control handle all the way up, and count the number of clicks.

      Parking brake control handle travel
      10 to 16 clicks at 200 N (20 kgf, 44 lbf) (except Super Long Wheelbase)
      12 to 18 clicks at 200 N (20 kgf, 44 lbf) (for Super Long Wheelbase)

      Tech Tips


      • If the number of clicks falls outside of the specified range, release the parking brake lock and adjust it.

      • If there are fewer clicks than the specified value, loosen the parking brake wire adjustment nut an the lock nut. With the parking brake cable loosened, adjust the clearance between the brake drum and lining.

  11. REMOVE REAR WHEEL

  12. ADJUST REAR BRAKE SHOE CLEARANCE


    1. Using a screwdriver from a service hole, turn the adjuster to expand the shoes so that the brake shoes touch the brake drum.

      A003HG5E01
      Text in Illustration
      *A for 295 mm Drum *B for 254 mm Drum

    2. Using another screwdriver, push up the automatic adjust lever and turn the adjuster to contract the shoes so that the brake shoe does not touch the brake drum. Then turn the adjuster another 180 degrees to further contract the shoes.

      A003HEME01
      Text in Illustration
      *A for 295 mm Drum *B for 254 mm Drum

    3. Install the hole plug.

  13. INSTALL REAR WHEEL

    Torque:
    100 N*m  { 1,020 kgf*cm, 74 ft.*lbf }

  14. ADJUST PARKING BRAKE CONTROL HANDLE TRAVEL


    1. Lift the vehicle

    2. A003F46E01

      Depress the parking brake handle. Hold the parking brake adjusting nut using a wrench, and loosen the lock nut.

    3. Turn the parking brake adjusting nut until the parking brake handle travel meets the above specification.

      Parking brake control handle travel
      10 to 16 clicks at 200 N (20 kgf, 44 lbf) (except Super Long Wheelbase)
      12 to 18 clicks at 200 N (20 kgf, 44 lbf) (for Super Long Wheelbase)

    4. Count the number of clicks after depressing and releasing the parking brake control handle 3 or 4 times.

    5. Check whether the parking brake drags or not.

    6. When operating the parking brake control handle, check that the parking brake indicator light comes on.

      Standard
      Brake warning light always comes on at the first click.

    7. Hold the parking brake adjusting nut using a wrench, and tighten the lock nut.

      Torque:
      14.5 N*m  { 148 kgf*cm, 11 ft.*lbf }

    8. Lower the vehicle.