BRAKE ACTUATOR (w/ VSC) REMOVAL


  1. DRAIN BRAKE FLUID

  2. REMOVE FRONT WHEEL

  3. REMOVE FRONT BUMPER

    for Standard Body
    (See page Click here)
    for Wide Body
    (See page Click here)

  4. REMOVE FRONT MUDGUARD


    1. A003CTN

      Remove the 3 clips and front mudguard.

  5. DISCONNECT FRONT NO. 1 BRAKE TUBE WAY


    1. A003AK2

      Using a union nut wrench, disconnect the 6 brake tubes from the front No. 1 brake tube way.

    2. Remove the 2 bolts and disconnect the front No. 1 brake tube way from the body.

  6. DISCONNECT FRONT NO. 1 BRAKE TUBE


    1. A003IEVE01
      Text in Illustration
      *1 Front No. 1 Brake Tube
      *2 Rear No. 1 Brake Tube

      Disconnect the front No. 1 brake tube from the clamp.

  7. DISCONNECT REAR NO. 1 BRAKE TUBE


    1. Disconnect the rear No. 1 brake tube from the clamp.

  8. REMOVE BRAKE ACTUATOR ASSEMBLY WITH BRACKET


    1. A003AWM

      Release the lock lever and disconnect the brake actuator connector.

      Note

      Be careful not to allow brake fluid to enter the removed connector.

    2. A003DIN

      Remove the 3 bolts.

    3. Remove the brake actuator assembly with bracket together with the front No. 1 brake tube way and brake tube.

      Note

      Do not bend or damage the brake tube.

      Tech Tips

      Remove these in the direction of the front of the vehicle.

  9. REMOVE BRAKE TUBE


    1. A003BNPE01
      Text in Illustration
      *a From Front Master Cylinder
      *b From Rear Master Cylinder
      *c To Front Wheel Cylinder Assembly RH
      *d To Front Wheel Cylinder Assembly LH
      *e To Rear Wheel Cylinder Assembly RH
      *f To Rear Wheel Cylinder Assembly LH

      Use tags or make a memo to identify the places to reconnect.

    2. A003I1Q

      Using a union nut wrench, remove the 6 brake tubes and front No. 1 brake tube way.