FRONT UPPER SUSPENSION ARM INSTALLATION

INSTALL FRONT UPPER SUSPENSION ARM
1. Install the front suspension upper arm with the 3 bolts.
  
  Torque:
  
  190 N*m { 1,940 kgf*cm, 140 ft.*lbf }
INSTALL VANE PUMP OIL RESERVOIR ASSEMBLY
1. Install the vane pump oil reservoir assembly with the 2 bolts.
  
  Torque:
  
  8.0 N*m { 82 kgf*cm, 71 in.*lbf }
CONNECT FRONT UPPER SUSPENSION ARM
1. Connect the front suspension upper arm to the steering knuckle with the nut.
  
  Torque:
  
  113 N*m { 1,150 kgf*cm, 83 ft.*lbf }
2. Install a new cotter pin.
  Note
  - If the holes for the cotter pin are not aligned, tighten the nut up to 60°.
  - Do not damage the ball joint dust cover.
CONNECT FRONT SPEED SENSOR
1. Connect the front speed sensor with the 2 bolts and 2 clips.
  
  Torque:
  
  8.0 N*m { 82 kgf*cm, 71 in.*lbf }
  Note
  
  Do not twist the sensor wire when installing.
  
  Keep the sensor tip free from foreign matter.
INSTALL FRONT SUSPENSION TORQUE ARM
1. Install the front suspension torque arm to the suspension upper arm with the 2 bolts.
  
  Torque:
  
  81 N*m { 826 kgf*cm, 60 ft.*lbf }

TEMPORARILY TIGHTEN TORSION BAR SPRING

Check the right/left identification marks on the rear ends of the torsion bar springs.

Note

The end with an identification mark must be installed to the rear of the vehicle.
Wrap the splines on both ends of the torsion bar spring with protective tape.
Install the torsion dust cover to the torsion bar spring.

Note

Do not damage the lip of the dust cover when installing.
Remove the protective tape from the spline on both ends of the torsion bar spring and apply MP grease to them.

Text in Illustration
*a	Anchor Arm Side
*b	Torque Arm Side
*c	Matchmarks

Align the matchmarks on the torsion bar spring and torque arm and engage the splines (for anchor arm side).

Align the matchmarks on the torsion bar spring and anchor arm and engage the splines (for torque arm side).
Install the following parts to the anchor arm in the following orders.

(A) Anchor arm swivel.

(B) Anchor arm adjusting hexagon bolt.

(C) Anchor arm adjusting seat.

(D) Anchor arm adjust nut.

Tighten the anchor arm adjust nut so that the protrusion length of the thread of the anchor arm adjusting hexagon bolt equals the length of dimension A in the table below.

HINT

Australia

Model	A mm (in.)
TRH201R-RBMDKQ	46.1 (1.81)
TRH201R-RBTDKQ	46.6 (1.83)
TRH221R-MBMDKQ	52.1 (2.05)
TRH221R-MBTDKQ	52.3 (2.06)
TRH223R-LETDKQ	51.7 (2.04)
KDH201R-RBMDYQ	45.5 (1.79)
KDH201R-RBPDYQ	45.8 (1.80)
KDH201R-SSMDYQ	45.7 (1.80)
KDH201R-SSPDYQ	46.1 (1.81)
KDH221R-MBMDYQ	51.9 (2.04)
KDH221R-MBPDYQ	52.0 (2.05)
KDH223R-LEMDYQ	56.3 (2.22)
KDH223R-LEPDYQ	56.8 (2.24)

South Africa

Model	A mm (in.)
TRH201R-RBMDKN	48.5 (1.91)
TRH221R-MBMDKN	53.9 (2.12)
TRH221R-MSMDKN	53.3 (2.10)
TRH213R-JDMNKN	54.6 (2.15)
TRH223R-LEMDKN	49.0 (1.93)
TRH223R-LEMNKN	52.2 (2.06)
KDH200R-RBMDYN	46.3 (1.82)
KDH220R-MBMDYN	54.1 (2.13)
KDH220R-MSMDYN	53.5 (2.11)
KDH212R-JDMNYN	58.5 (2.30)
KDH222R-LEMDYN	51.4 (2.02)
KDH222R-LEMNYN	55.6 (2.19)

New Zealand

Model	A mm (in.)
KDH201R-RBPDYQ	45.8 (1.80)
KDH201R-SSPDYQ	46.1 (1.81)
KDH223R-LEMDYQ	57.5 (2.26)
KDH223R-LEPDYQ	57.8 (2.28)
TRH223R-LEMDKQ	52.3 (2.06)
TRH201R-SRMDK	48.0 (1.89)
TRH201R-SRTDK	48.6 (1.91)
KDH201R-SRMDY	48.0 (1.89)
KDH201R-SRPDY	48.2 (1.90)
KDH221R-MFMDY	51.1 (2.01)
KDH221R-MFPDY	51.3 (2.02)
TRH201R-RBMDKQ	46.1 (1.81)

Thailand

Model	A mm (in.)
KDH201R-RBMDYT	47.5 (1.87)
TRH213R-KDPNKT	46.0 (1.81)
KDH213R-KDPNYT	50.3 (1.98)
TRH223R-LEMDKT	51.4 (2.02)
KDH203R-RDMNYT	48.5 (1.91)
KDH223R-LEMDYT	54.1 (2.13)
KDH223R-LEPDYT	54.1 (2.13)

Singapore

Model	A mm (in.)
KDH221R-MBMDYQ	54.2 (2.13)
KDH221R-MBPDYQ	54.4 (2.14)
KDH223R-LEPDYQ	56.8 (2.24)
KDH201R-RBPDY	47.8 (1.88)
KDH201R-SBMDY	48.4 (1.91)
KDH203R-REMDY	48.9 (1.93)

China

Model	A mm (in.)
TRH223L-LEPNK	54.1 (2.13)
TRH223L-LDPNK	57.4 (2.26)

The Philippines

Model	A mm (in.)
KDH203L-REMDY	52.3 (2.06)
KDH213L-JDMNY	63.5 (2.50)
KDH213L-JDPNY	63.7 (2.51)
KDH213L-KDPNY	52.4 (2.06)
KDH223L-LEPNY	56.3 (2.22)

G.C.C. Countries (*1)

Model	A mm (in.)
TRH201L-SBMDKV	48.1 (1.89)
TRH201L-SRMDKV	47.1 (1.85)
TRH221L-MBMDKV	54.0 (2.13)
TRH203L-REMDKV	50.4 (1.98)
TRH203L-REPDKV	50.5 (1.99)
TRH213L-JEMDKV	55.9 (2.20)
TRH213L-JEPDKV	56.2 (2.21)
TRH223L-LEMDKV	52.0 (2.05)
TRH223L-LEMDKV (Rough Road Area Spec)	56.5 (2.22)
TRH223L-LEPDKV	52.0 (2.05)
TRH223L-LEPDKV (Rough Road Area Spec)	56.5 (2.22)
TRH223L-LEMNKV	52.5 (2.07)
TRH223L-LEPNKV	52.6 (2.07)
KDH200L-SBMDYV	47.7 (1.88)
KDH202L-REMDYV	51.4 (2.02)
KDH212L-JEMDYV	60.6 (2.39)
KDH222L-LEMDYV	53.9 (2.12)
KDH222L-LEMDYV (Rough Road Area Spec)	58.6 (2.31)
KDH222L-LEMNYV	54.2 (2.13)

(*1)

Saudi Arabia, Sultanate of Oman, Bahrain, United Arab Emirates, Qatar and Kuwait

Russia

Model	A mm (in.)
TRH223L-LEMNKX	52.0 (2.05)
KDH223L-LEMNYX	59.3 (2.33)

Hong Kong

Model	A mm (in.)
TRH200R-SSTDK	48.3 (1.90)
KDH201R-SSMDY	49.0 (1.93)
KDH201R-SSPDY	49.4 (1.94)
KDH201R-SSPNY	48.4 (1.91)

Mexico

Model	A mm (in.)
TRH221L-MBMDK	54.1 (2.13)
TRH221L-LFMDK	53.9 (2.12)
TRH223L-LEMNK	54.7 (2.15)

Peru

Model	A mm (in.)
KDH201L-SBMDY	48.7 (1.92)
KDH203L-RDMDY	52.4 (2.06)
KDH213L-JDMNY	60.8 (2.39)
KDH223L-LEMDY	59.1 (2.33)

Chile

Model	A mm (in.)
KDH201L-SBMDY	49.0 (1.93)
KDH203L-RDMDY	52.3 (2.06)
KDH213L-JDMNY	60.8 (2.39)

Tunisia

Model	A mm (in.)
KDH202L-RDMDY	48.0 (1.89)
KDH200L-RBMDY	47.6 (1.87)
KDH222L-LEMDY	58.8 (2.31)

Malaysia

Model	A mm (in.)
KDH200R-RBMDYE	45.1 (1.78)
TRH203R-EDMDKE	50.4 (1.98)
KDH202R-EDMDYE	49.9 (1.96)

Vietnam

Model	A mm (in.)
TRH223L-LEMDK	56.3 (2.22)
KDH223L-LEMDY	57.3 (2.26)

Morocco

Model	A mm (in.)
KDH201L-RBMDY	48.0 (1.89)
KDH223L-LEMDY	57.3 (2.26)

General Export

Model	A mm (in.)
TRH201L-SBMDK	48.3 (1.90)
TRH221L-MBMDK	54.1 (2.13)
KDH200R-RBMDY	47.7 (1.88)
KDH200R-SBMDY	47.8 (1.88)
KDH200L-RBMDY	47.6 (1.87)
KDH200L-SBMDY	47.5 (1.87)
KDH220L-MBMDY	54.1 (2.13)
LH200R-RBMDE	46.2 (1.82)
LH200R-SBMDE	46.4 (1.83)
LH200L-RBMDE	46.2 (1.82)
TRH203R-REMDK	50.1 (1.97)
TRH203L-REMDK	50.6 (1.99)
TRH213R-JEMDK	56.0 (2.20)
TRH213L-JEMDK	56.0 (2.20)
TRH223L-LEMDK	51.7 (2.04)
TRH223L-LEMDK (Rough Road Area Spec)	56.3 (2.22)
TRH223R-LEMDK	51.7 (2.04)
TRH223R-LEMDK (Rough Road Area Spec)	56.3 (2.22)
TRH223L-LEMNK	52.3 (2.06)
TRH223L-LEMNK (Rough Road Area Spec)	56.9 (2.24)
KDH202R-REMDY	52.0 (2.05)
KDH202L-REMDY	52.2 (2.06)
KDH202L-RDMDY	51.9 (2.04)
KDH212R-JEMDY	60.6 (2.39)
KDH212L-JEMDY	60.8 (2.39)
KDH222R-LEMDY	53.9 (2.12)
KDH222R-LEMDY (Rough Road Area Spec)	58.6 (2.31)
KDH222R-LEPNY	54.0 (2.13)
KDH222R-LEPNY (Rough Road Area Spec)	58.7 (2.31)
KDH222L-LEMDY	53.9 (2.12)
KDH222L-LEMDY (Rough Road Area Spec)	58.6 (2.31)
KDH222L-LEPNY	54.0 (2.13)
KDH222L-LEPNY (Rough Road Area Spec)	58.7 (2.31)
LH202R-REMDE	50.2 (1.98)
LH202L-REMDE	50.4 (1.98)
LH202L-RDMDE	50.4 (1.98)
LH212R-JEMDE	58.8 (2.31)
LH212L-JEMDE	59.0 (2.32)
LH222R-LEMDE	53.8 (2.12)
LH222R-LEMDE (Rough Road Area Spec)	58.4 (2.30)
LH222L-LEMDE	53.8 (2.12)
LH222L-LEMDE (Rough Road Area Spec)	58.4 (2.30)

INSTALL FENDER APRON MUDGUARD SEAL
1. Install the fender apron mudguard seal with the 4 clips.
INSTALL FRONT WHEEL

Torque:

100 N*m { 1,020 kgf*cm, 74 ft.*lbf }
STABILIZE SUSPENSION
FULLY TIGHTEN TORSION BAR SPRING
1. Text in Illustration
  
  *1 Adjust Nut
  
  *2 Lock Nut
  
  Hold the anchor arm adjust nut and fully tighten the anchor lock nut.
  
  Torque:
  
  78 N*m { 795 kgf*cm, 58 ft.*lbf }
INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

Click here

Text in Illustration
*1	Adjust Nut
*2	Lock Nut