TORSION BAR SPRING INSTALLATION


  1. INSTALL FRONT SUSPENSION TORQUE ARM


    1. A003CGCE01

      Install the front suspension torque arm to the suspension upper arm with the 2 bolts.

      Torque:
      81 N*m  { 826 kgf*cm, 60 ft.*lbf }

  2. TEMPORARILY TIGHTEN TORSION BAR SPRING


    1. A003CZD

      Check the right/left identification marks on the rear ends of the torsion bar springs.

      Note

      The end with an identification mark must be installed to the rear of the vehicle.

    2. Wrap the splines on both ends of the torsion bar spring with protective tape.

    3. Install the torsion dust cover to the torsion bar spring.

      Note

      Do not damage the lip of the dust cover when installing.

    4. A003DQXE02

      Remove the protective tape from the spline on both ends of the torsion bar spring and apply MP grease to them.

    5. A003D0DE03
      Text in Illustration
      *a Anchor Arm Side
      *b Torque Arm Side
      *c Matchmarks

      Align the matchmarks on the torsion bar spring and torque arm and engage the splines (for anchor arm side).

    6. Align the matchmarks on the torsion bar spring and anchor arm and engage the splines (for torque arm side).

    7. A003H5ME03

      Install the following parts to the anchor arm in the following orders.

      (A) Anchor arm swivel.

      (B) Anchor arm adjusting hexagon bolt.

      (C) Anchor arm adjusting seat.

      (D) Anchor arm adjust nut.

    8. A003FWLE01

      Tighten the anchor arm adjust nut so that the protrusion length of the thread of the anchor arm adjusting hexagon bolt equals the length of dimension A in the table below.

      HINT
      Australia
      Model A mm (in.)
      TRH201R-RBMDKQ 46.1 (1.81)
      TRH201R-RBTDKQ 46.6 (1.83)
      TRH221R-MBMDKQ 52.1 (2.05)
      TRH221R-MBTDKQ 52.3 (2.06)
      TRH223R-LEMDKQ 51.2 (2.02)
      TRH223R-LETDKQ 51.7 (2.04)
      KDH201R-RBMDYQ 45.5 (1.79)
      KDH201R-RBPDYQ 45.8 (1.80)
      KDH201R-SSMDYQ 45.7 (1.80)
      KDH201R-SSPDYQ 46.1 (1.81)
      KDH221R-MBMDYQ 51.9 (2.04)
      KDH221R-MBPDYQ 52.0 (2.05)
      KDH223R-LEMDYQ 56.3 (2.22)
      KDH223R-LEPDYQ 56.8 (2.24)
      South Africa
      Model A mm (in.)
      TRH201R-RBMDKN 48.5 (1.91)
      TRH221R-MBMDKN 53.9 (2.12)
      TRH221R-MSMDKN 53.3 (2.10)
      TRH223R-LEMDKN 49.0 (1.93)
      TRH213R-JDMNKN 54.6 (2.15)
      TRH223R-LEMNKN 52.2 (2.06)
      KDH200R-RBMDYN 46.3 (1.82)
      KDH220R-MBMDYN 54.1 (2.13)
      KDH220R-MSMDYN 53.5 (2.11)
      KDH222R-LEMDYN 51.4 (2.02)
      KDH212R-JDMNYN 58.5 (2.30)
      KDH222R-LEMNYN 55.6 (2.19)
      New Zealand
      Model A mm (in.)
      TRH223R-LEMDKQ 52.3 (2.06)
      KDH201R-RBMDYQ 45.5 (1.79)
      KDH201R-RBPDYQ 45.8 (1.80)
      KDH201R-SSPDYQ 46.1 (1.81)
      KDH223R-LEMDYQ 57.5 (2.26)
      KDH223R-LEPDYQ 57.8 (2.28)
      TRH201R-SRMDK 48.0 (1.89)
      TRH201R-SRTDK 48.6 (1.91)
      KDH201R-SRMDY 48.0 (1.89)
      KDH201R-SRPDY 48.2 (1.90)
      KDH221R-MFMDY 51.1 (2.01)
      KDH221R-MFPDY 51.3 (2.02)
      Thailand
      Model A mm (in.)
      KDH201R-RBMDYT 47.5 (1.87)
      TRH213R-KDPNKT 46.0 (1.81)
      KDH213R-KDPNYT 50.3 (1.98)
      TRH223R-LEMDKT 51.4 (2.02)
      KDH203R-RDMNYT 48.5 (1.91)
      KDH223R-LEMDYT 54.1 (2.13)
      KDH223R-LEPDYT 54.1 (2.13)
      Singapore
      Model A mm (in.)
      KDH221R-MBMDYQ 54.2 (2.13)
      KDH221R-MBPDYQ 54.4 (2.14)
      KDH223R-LEPDYQ 56.8 (2.24)
      KDH201R-RBPDY 47.8 (1.88)
      KDH201R-SBMDY 48.4 (1.91)
      KDH203R-REMDY 48.9 (1.93)
      China
      Model A mm (in.)
      TRH223L-LEPNK 54.1 (2.13)
      TRH223L-LDPNK 57.4 (2.26)
      The Philippines
      Model A mm (in.)
      KDH203L-REMDY 52.3 (2.06)
      KDH213L-JDMNY 63.5 (2.50)
      KDH213L-JDPNY 63.7 (2.51)
      KDH213L-KDPNY 52.4 (2.06)
      KDH223L-LEPNY 56.3 (2.22)
      G.C.C. Countries (*1)
      Model A mm (in.)
      TRH201L-SBMDKV 48.1 (1.89)
      TRH201L-SRMDKV 47.1 (1.85)
      TRH221L-MBMDKV 54.0 (2.13)
      TRH203L-REMDKV 50.4 (1.98)
      TRH203L-REPDKV 50.5 (1.99)
      TRH213L-JEMDKV 55.9 (2.20)
      TRH213L-JEPDKV 56.2 (2.21)
      TRH223L-LEMDKV 52.0 (2.05)

      TRH223L-LEMDKV

      (Rough Road Area Spec)

      		 56.5 (2.22)
      TRH223L-LEPDKV 52.0 (2.05)

      TRH223L-LEPDKV

      (Rough Road Area Spec)

      		 56.5 (2.22)
      TRH223L-LEMNKV 52.5 (2.07)
      TRH223L-LEPNKV 52.6 (2.07)
      KDH200L-SBMDYV 47.7 (1.88)
      KDH202L-REMDYV 51.4 (2.02)
      KDH212L-JEMDYV 60.6 (2.39)
      KDH222L-LEMDYV 53.9 (2.12)

      KDH222L-LEMDYV

      (Rough Road Area Spec)

      		 58.6 (2.31)
      KDH222L-LEMNYV 54.2 (2.13)
      (*1)
      Saudi Arabia, Sultanate of Oman, Bahrain, United Arab Emirates, Qatar and Kuwait
      Russia
      Model A mm (in.)
      TRH223L-LEMNKX 52.0 (2.05)
      KDH223L-LEMNYX 59.3 (2.33)
      Hong Kong
      Model A mm (in.)
      TRH200R-SSTDK 48.3 (1.90)
      KDH201R-SSMDY 49.0 (1.93)
      KDH201R-SSPDY 49.4 (1.94)
      KDH201R-SSPNY 48.4 (1.91)
      Mexico
      Model A mm (in.)
      TRH221L-MBMDK 54.1 (2.13)
      TRH221L-LFMDK 53.9 (2.12)
      TRH223L-LEMNK 54.7 (2.15)
      Peru
      Model A mm (in.)
      KDH201L-SBMDY 48.7 (1.92)
      KDH203L-RDMDY 52.4 (2.06)
      KDH213L-JDMNY 60.8 (2.39)
      KDH223L-LEMDY 59.1 (2.33)
      Chile
      Model A mm (in.)
      KDH201L-SBMDY 49.0 (1.93)
      KDH203L-RDMDY 52.3 (2.06)
      KDH213L-JDMNY 60.8 (2.39)
      Tunisia
      Model A mm (in.)
      KDH202L-RDMDY 48.0 (1.89)
      Malaysia
      Model A mm (in.)
      KDH200R-RBMDYE 45.1 (1.78)
      TRH203R-EDMDKE 50.4 (1.98)
      KDH202R-EDMDYE 49.9 (1.96)
      Vietnam
      Model A mm (in.)
      TRH223L-LEMDK 56.3 (2.22)
      KDH222L-LEMDY 58.8 (2.31)
      Morocco
      Model A mm (in.)
      KDH201L-RBMDY 48.0 (1.89)
      KDH223L-LEMDY 57.3 (2.26)
      India
      Model A mm (in.)
      KDH223R-LDPNY 61.9 (2.44)
      Others
      Model A mm (in.)
      TRH201L-SBMDK 48.3 (1.90)
      TRH221L-MBMDK 54.1 (2.13)
      KDH200R-RBMDY 47.7 (1.88)
      KDH200R-SBMDY 47.8 (1.88)
      KDH200L-RBMDY 47.6 (1.87)
      KDH200L-SBMDY 47.5 (1.87)
      KDH220L-MBMDY 54.1 (2.13)
      LH200R-RBMDE 46.2 (1.82)
      LH200R-SBMDE 46.4 (1.83)
      LH200L-RBMDE 46.2 (1.82)
      TRH203R-REMDK 50.1 (1.97)
      TRH203L-REMDK 50.6 (1.99)
      TRH213R-JEMDK 56.0 (2.20)
      TRH213L-JEMDK 56.0 (2.20)
      TRH223R-LEMDK 51.7 (2.04)

      TRH223R-LEMDK

      (Rough Road Area Spec)

      		 56.3 (2.22)
      TRH223L-LEMDK 51.7 (2.04)

      TRH223L-LEMDK

      (Rough Road Area Spec)

      		 56.3 (2.22)
      TRH223L-LEMNK 52.3 (2.06)

      TRH223L-LEMNK

      (Rough Road Area Spec)

      		 56.9 (2.24)
      KDH202R-REMDY 52.0 (2.05)
      KDH202L-REMDY 52.2 (2.06)
      KDH202L-RDMDY 51.9 (2.04)
      KDH212R-JEMDY 60.6 (2.39)
      KDH212L-JEMDY 60.8 (2.39)
      KDH222R-LEMDY 53.9 (2.12)

      KDH222R-LEMDY

      (Rough Road Area Spec)

      		 58.6 (2.31)
      KDH222R-LEPNY 54.0 (2.13)

      KDH222R-LEPNY

      (Rough Road Area Spec)

      		 58.7 (2.31)
      KDH222L-LEMDY 53.9 (2.12)

      KDH222L-LEMDY

      (Rough Road Area Spec)

      		 58.6 (2.31)
      KDH222L-LEPNY 54.0 (2.13)

      KDH222L-LEPNY

      (Rough Road Area Spec)

      		 58.7 (2.31)
      LH202R-REMDE 50.2 (1.98)
      LH202L-REMDE 50.4 (1.98)
      LH202L-RDMDE 50.4 (1.98)
      LH212R-JEMDE 58.8 (2.31)
      LH212L-JEMDE 59.0 (2.32)
      LH222R-LEMDE 53.8 (2.12)

      LH222R-LEMDE

      (Rough Road Area Spec)

      		 58.4 (2.30)
      LH222L-LEMDE 53.8 (2.12)

      LH222L-LEMDE

      (Rough Road Area Spec)

      		 58.4 (2.30)

  3. INSTALL FENDER APRON MUDGUARD SEAL


    1. A003GONE02

      Install the fender apron mudguard seal with the 4 clips.

  4. INSTALL FRONT WHEEL

    Torque:
    100 N*m  { 1020 kgf*cm, 74 ft.*lbf }

  5. STABILIZE SUSPENSION

  6. FULLY TIGHTEN TORSION BAR SPRING


    1. A003D69E03
      Text in Illustration
      *1 Adjust Nut
      *2 Lock Nut

      Hold the anchor arm adjust nut and fully tighten the anchor lock nut.

      Torque:
      78 N*m  { 795 kgf*cm, 58 ft.*lbf }

  7. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

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