PROPELLER SHAFT ASSEMBLY (for Long Wheelbase) REASSEMBLY


  1. INSTALL UNIVERSAL JOINT SPIDER ASSEMBLY


    1. A003BE0

      Apply MP grease to a new spider and bearings.

    2. Fit the universal joint spider into the flange yoke.

    3. Using SST, install the spider bearings on the spider.

    4. A003E2KE01

      Using SST, adjust both spider bearings so that the snap ring grooves are at the maximum and equal in width.

      SST
      09332-25010

    5. Install 2 new snap rings with the same thickness which allow 0.05 mm (0.002 in.) or less axial play.

      Note

      Do not reuse the snap rings.

      Thickness of snap ring
      Parts No. Thickness mm (in.) Mark
      90520-25039 2.28 to 2.30 (0.0898 to 0.0906) 1
      90520-25040 2.30 to 2.32 (0.0906 to 0.0913) 2
      90520-25041 2.32 to 2.34 (0.0913 to 0.0921) -
      90520-25042 2.34 to 2.36 (0.0921 to 0.0929) Brown
      90520-25043 2.36 to 2.38 (0.0929 to 0.0937) Blue
      90520-25044 2.38 to 2.40 (0.0937 to 0.0945) 6
      90520-25045 2.40 to 2.42 (0.0945 to 0.0953) 7
      90520-25046 2.42 to 2.44 (0.0953 to 0.0961) 8
      90520-25047 2.44 to 2.46 (0.0961 to 0.0969) A003BBE
      90520-25048 2.46 to 2.48 (0.0969 to 0.0976) 10
      90520-25049 2.48 to 2.50 (0.0976 to 0.0984) A
      90520-25050 2.50 to 2.52 (0.0984 to 0.0992) B
      90520-25051 2.52 to 2.54 (0.0992 to 0.1) C
      90520-25052 2.54 to 2.56 (0.1 to 0.1008) D
      90520-25053 2.56 to 2.58 (0.1008 to 0.1016) E
      90520-25054 2.18 to 2.20 (0.0858 to 0.0866) J
      90520-25055 2.20 to 2.22 (0.0866 to 0.0874) K
      90520-25056 2.22 to 2.24 (0.0874 to 0.0882) F
      90520-25057 2.24 to 2.26 (0.0882 to 0.089) G
      90520-25058 2.26 to 2.28 (0.089 to 0.0898) H

      Tech Tips

      Snap rings with the same thickness should be used on both ends.

    6. A003D4OE01

      Using a hammer, tap the flange yoke until there is no clearance between the spider bearing outer race and snap ring.

      Note

      Do not damage the flange yoke.

      Tech Tips

      Install the spider bearing on the opposite side using the same procedure.

    7. Align the matchmarks on the propeller shaft assembly and flange yoke.

    8. A003F9WE01

      Using SST, adjust both spider bearings so that the snap ring grooves are at the maximum and equal in width.

      SST
      09332-25010

    9. Install 2 new snap rings with the same thickness which allow 0.05 mm (0.002 in.) or less axial play.

      Note

      Do not reuse the snap rings.

      Thickness of snap ring
      Parts No. Thickness mm (in.) Mark
      90520-25039 2.28 to 2.30 (0.0898 to 0.0906) 1
      90520-25040 2.30 to 2.32 (0.0906 to 0.0913) 2
      90520-25041 2.32 to 2.34 (0.0913 to 0.0921) -
      90520-25042 2.34 to 2.36 (0.0921 to 0.0929) Brown
      90520-25043 2.36 to 2.38 (0.0929 to 0.0937) Blue
      90520-25044 2.38 to 2.40 (0.0937 to 0.0945) 6
      90520-25045 2.40 to 2.42 (0.0945 to 0.0953) 7
      90520-25046 2.42 to 2.44 (0.0953 to 0.0961) 8
      90520-25047 2.44 to 2.46 (0.0961 to 0.0969) A003BBE
      90520-25048 2.46 to 2.48 (0.0969 to 0.0976) 10
      90520-25049 2.48 to 2.50 (0.0976 to 0.0984) A
      90520-25050 2.50 to 2.52 (0.0984 to 0.0992) B
      90520-25051 2.52 to 2.54 (0.0992 to 0.1) C
      90520-25052 2.54 to 2.56 (0.1 to 0.1008) D
      90520-25053 2.56 to 2.58 (0.1008 to 0.1016) E
      90520-25054 2.18 to 2.20 (0.0858 to 0.0866) J
      90520-25055 2.20 to 2.22 (0.0866 to 0.0874) K
      90520-25056 2.22 to 2.24 (0.0874 to 0.0882) F
      90520-25057 2.24 to 2.26 (0.0882 to 0.089) G
      90520-25058 2.26 to 2.28 (0.089 to 0.0898) H

      Tech Tips

      Snap rings with the same thickness should be used on both ends.

    10. A003BACE01

      Using a hammer, tap the flange yoke until there is no clearance between the spider bearing outer race and snap ring.

      Note

      Do not damage the flange yoke.

      Tech Tips

      Install the spider bearing on the opposite side using the same procedure.

  2. INSPECT UNIVERSAL JOINT SPIDER ASSEMBLY


    1. Check that the spider bearing rotates smoothly.

    2. Check that there is no play in the spider bearing.

    3. A003EOS

      Using a spring tension gauge, hang the hook of the spring tension gauge on the bolt hole of the flange yoke and measure the rotating force.

      Maximum
      1.1 N*m (1.12 kgf*cm, 9.68 in.*lbf)

      Note

      Measurement of rotating force should be done at 2 positions for each universal joint by 90° in opposite directions (flange yoke side and end yoke side). When the rotating force is less than the standard, use a thicker retainer ring. When it exceeds the standard, use a thinner one.

  3. INSPECT PROPELLER SHAFT ASSEMBLY


    1. Visually check the propeller shaft assembly.