MANUAL TRANSMISSION UNIT INSPECTION


  1. INSPECT COUNTER SHAFT 5TH GEAR THRUST CLEARANCE


    1. A003G3Q

      Using a feeler gauge, measure the counter shaft 5th gear thrust clearance.

      Standard clearance
      0.125 to 0.325 mm (0.0049 to 0.0128 in.)
      Maximum clearance
      0.325 mm (0.0128 in.)

  2. INSPECT REVERSE IDLER GEAR RADIAL CLEARANCE


    1. A003FYE

      Using a dial indicator, inspect the reverse idler gear radial clearance.

      Standard clearance
      0.04 to 0.08 mm (0.0016 to 0.0031 in.)
      Maximum clearance
      0.13 mm (0.0051 in.)

      If the clearance exceeds the maximum, replace the reverse idler gear.

  3. INSPECT REVERSE IDLER GEAR SUB-ASSEMBLY


    1. A003E0BE01

      Using a feeler gauge, measure the clearance between the reverse idler gear and reverse shift arm.

      Standard clearance
      0.05 to 0.35 mm (0.0020 to 0.0138 in.)
      Maximum clearance
      0.35 mm (0.0138 in.)

      If the clearance exceeds the maximum, replace the reverse idler gear and reverse shift arm.