AUTOMATIC TRANSMISSION UNIT (for 1KD-FTV) REASSEMBLY


  1. BEARING POSITION

    A003F9SE01
    Standard
    Mark Front Race Diameter Inside / Outside mm (in.) Thrust Bearing Diameter Inside / Outside mm (in.) Rear Race Diameter Inside / Outside mm (in.)
    A 28.45 (1.120) / 47.4 (1.866) 29.0 (1.142) / 50.4 (1.984) -
    B 28.6 (1.126) / 46.7 (1.839) 28.8 (1.134) / 50.4 (1.984) -
    C 33.0 (1.299) / 50.4 (1.984) 31.4 (1.236) / 49.4 (1.945) -
    D 37.1 (1.461) / 59.0 (2.323) 33.6 (1.323) / 50.3 (1.980) -
    E 37.0 (1.457) / 51.0 (2.008) 33.5 (1.319) / 47.8 (1.882) -
    F 25.98 (1.023) / 48.87 (1.924) 25.9 (1.020) / 47.0 (1.854) 26.5 (1.043) / 47.02 (1.851)
    G - 35.0 (1.378) / 53.75 (2.116) 34.0 (1.339) / 48.0 (1.890)
    H 33.5 (1.319) / 47.8 (1.882) 35.4 (1.398) / 48.0 (1.890) -
    I 28.5 (1.122) / 44.2 (1.740) 27.5 (1.083) / 44.2 (1.740) -
    J - 40.5 (1.594) / 58.3 (2.295) -

  2. FIX AUTOMATIC TRANSMISSION CASE SUB-ASSEMBLY


    1. A003FC1

      Install the automatic transmission case sub-assembly into the overhaul attachment.

  3. INSTALL NO. 1 1ST AND REVERSE BRAKE PISTON


    1. A003EU0E08

      Coat 3 new O-rings with ATF.

    2. Install 2 O-rings onto the No. 1 1st and reverse brake piston.

    3. Install the remaining O-ring onto the brake reaction sleeve.

    4. Install the No. 1 1st and reverse brake piston onto the brake reaction sleeve.

  4. INSTALL BRAKE REACTION SLEEVE


    1. A003G9F

      With the No. 1 1st and reverse brake piston placed under the brake reaction sleeve, install the brake reaction sleeve and the No. 1 1st and reverse brake piston into the automatic transmission case sub-assembly.

      Note

      Be careful not to damage the O-rings.

  5. INSTALL NO. 2 1ST AND REVERSE BRAKE PISTON


    1. A003BJXE06

      Coat a new O-ring with ATF, and install it onto the No. 2 1st and reverse brake piston.

    2. Install the No. 2 1st and reverse brake piston onto the automatic transmission case sub-assembly.

      Note

      Be careful not to damage the O-ring.

  6. INSTALL 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY


    1. A003GRQ

      Place the 1st and reverse brake return spring sub-assembly onto the No. 2 1st and reverse brake piston.

    2. A003EBLE02

      Set SST as shown, and compress the 1st and reverse brake return spring sub-assembly with SST.

      SST
      09350-30020   ( 09350-07050, 09350-07070 )

      Note

      Stop compressing when the spring retainer is lowered to a position 1 to 2 mm (0.039 to 0.078 in.) from the snap ring groove, preventing the spring retainer from being deformed.

    3. Using a screwdriver, install the snap ring. Make sure that the end gap of the snap ring is not aligned with the spring retainer claw.

  7. INSPECT PISTON STROKE OF 1ST AND REVERSE BRAKE


    1. A003HR5

      Make sure that the No. 2 1st and reverse brake piston move smoothly when applying and releasing compressed air into the transmission case.

  8. INSTALL REAR PLANETARY FLANGE THRUST NEEDLE ROLLER BEARING


    1. A003G2OE03

      Coat the thrust needle roller bearing with petroleum jelly, and instal it onto the automatic transmission case sub-assembly.

      Bearing diameter
      Inside Outside
      40.5 mm (1.594 in.) 58.3 mm (2.295 in.)

  9. INSTALL REAR PLANETARY GEAR ASSEMBLY


    1. A003HDU

      Install the leaf spring.

    2. A003FS4E01

      Install the 1st and reverse brake pack.


      1. Install the flange with the rounded edge of the flange facing the disc.

      2. Install the 7 discs and 7 plates.

        Install in order
        D = Disc P = Plate
        D - P - D - P - D - P - D - P - D - P - D - P - D - P
    3. A003GDP

      Align the teeth on the flange, the discs and the plates.

    4. A003G0K

      Face the snap ring upward (front side), and install the 2nd brake piston assembly onto the rear planetary gear assembly.

      Note

      Position the oil hole in the piston towards the lower side of the transmission case (the side where the valve body is installed).

    5. A003BEOE02

      Align the splines, indicated by A, of the automatic transmission case sub-assembly, assembled 2nd brake piston assembly and 1st and reverse brake pack.

    6. A003D7R

      Install the assembled 2nd brake piston assembly, 1st and reverse brake pack, rear planetary gear assembly and the output shaft into the automatic transmission case sub-assembly.

    7. A003AR6E02

      Place the output shaft on wooden blocks.

    8. A003C2JE02

      Using SST, install the snap ring.

      SST
      09350-30020   ( 09350-07060 )

  10. INSPECT PACK CLEARANCE OF 1ST AND REVERSE BRAKE


    1. A003FHK

      Using a feeler gauge, measure the clearance between the plate and the 2nd brake drum.

      Standard clearance
      0.70 to 1.22 mm (0.0276 to 0.0480 in.)

      If the clearance is outside the standard range, select another flange.

      Flange thickness
      No. Thickness No. Thickness
      67 5.4 mm (0.213 in.) 52 4.6 mm (0.181 in.)
      66 5.2 mm (0.205 in.) 53 4.4 mm (0.173 in.)
      50 5.0 mm (0.197 in.) 54 4.2 mm (0.165 in.)
      51 4.8 mm (0.189 in.) 55 4.0 mm (0.157 in.)

  11. INSTALL 2ND BRAKE PISTON SLEEVE


    1. A003FP0

      Using a screwdriver, install the 2nd brake piston sleeve.

      Tech Tips

      Tape up the screwdriver tip before use.

  12. INSTALL BRAKE DRUM GASKET


    1. A003ANI

      Coat a new brake drum gasket with ATF, and install it into the automatic transmission case sub-assembly.

  13. INSTALL 1 WAY CLUTCH ASSEMBLY


    1. A003G5M

      Install the No. 4 planetary carrier thrust washer onto the 2nd brake piston assembly.

    2. A003B69E02

      Install the 1 way clutch assembly.

  14. INSTALL 2ND BRAKE PACK


    1. A003BDLE06

      Install a 1.8 mm (0.0709 in.) thick plate with its rounded edge facing the disc.

    2. Install 2.5 mm (0.0984 in.) thick plates and discs.

      Install in order
      D = Disc P = Plate
      D - P - D - P - D - P - D - P - D

    3. Install a 3.0 mm (0.1181 in.) thick flange with its rounded edge facing the disc.

    4. A003EYJE02

      Using a screwdriver, install the snap ring.

      Tech Tips

      Tape up the screwdriver tip before use.

  15. INSPECT PACK CLEARANCE OF 2ND BRAKE


    1. A003FL9

      Using a feeler gauge, measure the clearance between the snap ring and the flange.

      Standard clearance
      0.62 to 1.98 mm (0.0244 to 0.0780 in.)

      If the clearance is outside the standard, check for improper installation.

  16. INSTALL PLANETARY SUN GEAR SUB-ASSEMBLY


    1. A003DC9

      Coat the No. 2 planetary carrier thrust washer with petroleum jelly, and install it onto the planetary sun gear sub-assembly.

    2. A003GNK

      While turning the planetary sun gear sub-assembly clockwise, install it into the 1 way clutch assembly.

      Tech Tips

      Confirm the thrust washer is installed correctly.

  17. INSTALL FRONT PLANETARY GEAR ASSEMBLY


    1. A003FAJE01

      Coat the thrust needle roller bearing and the thrust bearing race with petroleum jelly, and install them onto the front planetary gear assembly.

      Bearing and race diameter
      Inside Outside
      Bearing 35.4 mm (1.398 in.) 48.0 mm (1.890 in.)
      Race 33.5 mm (1.319 in.) 47.8 mm (1.882 in.)
    2. A003H8E

      Install the front planetary gear assembly onto the planetary sun gear sub-assembly.

    3. A003CN1E01

      Using SST, install the snap ring.

      SST
      09350-30020   ( 09350-07070 )
    4. A003AR6E02

      Remove the wooden blocks or equivalent out from under the output shaft.

    5. A003DDG

      Coat the thrust bearing race with petroleum jelly, and install it onto the front planetary gear assembly.

      Race diameter
      Inside Outside
      34.0 mm (1.339 in.) 48.0 mm (1.890 in.)

  18. INSTALL 2ND COAST BRAKE BAND ASSEMBLY


    1. A003I6V

      Install the 2nd coast brake band assembly into the automatic transmission case sub-assembly.

    2. A003G8D

      Install the E-ring onto the pin.

    3. Install the pin through the 2nd coast brake band assembly.

    4. Install the E-ring onto the pin.

  19. INSTALL FORWARD CLUTCH ASSEMBLY


    1. A003ASOE01

      Install the thrust needle roller bearing and the No. 2 clutch drum thrust washer onto the forward clutch assembly.

      Bearing diameter
      Inside Outside
      33.5 mm (1.319 in.) 47.8 mm (1.882 in.)
    2. A003GKYE01

      Install the forward clutch assembly onto the direct clutch assembly.

  20. INSTALL FRONT PLANETARY RING GEAR SUB-ASSEMBLY


    1. A003IB3E01

      Coat the thrust needle roller bearing and the thrust bearing race with petroleum jelly, and install them onto the forward clutch assembly.

      Bearing and race diameter
      Inside Outside
      Bearing 25.9 mm (1.020 in.) 47.0 mm (1.854 in.)
      Race 25.98 mm (1.023 in.) 48.87 mm (1.924 in.)
    2. A003ASPE03

      Coat the thrust bearing race with petroleum jelly, and install it onto the front planetary ring gear sub-assembly.

      Race diameter
      Inside Outside
      26.5 mm (1.043 in.) 47.02 mm (1.851 in.)
    3. A003DUT

      Align the flukes of the discs in the forward clutch assembly.

    4. A003EAJE02

      Align the splines of the front planetary ring gear sub-assembly with the flukes of the discs and install the front planetary ring gear sub-assembly into the forward clutch assembly.

  21. INSTALL DIRECT CLUTCH ASSEMBLY


    1. A003IANE01

      Coat the thrust needle roller bearing with petroleum jelly, and install it onto the front planetary ring gear sub-assembly.

      Bearing diameter
      Inside Outside
      35.0 mm (1.378 in.) 53.75 mm (2.116 in.)
    2. A003H84

      Install the assembled direct clutch assembly, forward clutch assembly and front planetary ring gear sub-assembly into the automatic transmission case sub-assembly.

    3. A003FF6

      Using vernier calipers, measure the distance between the direct clutch assembly and the planetary sun gear assembly as shown in the illustration.

      Standard distance
      5.3 to 7.3 mm (0.2087 to 0.2874 in.)

      If the distance is outside the standard, check for improper installation.

  22. INSTALL 2ND COAST BRAKE PISTON


    1. A003G0T

      Coat 2 new O-rings with ATF, and install them onto the 2nd coast brake cover.

    2. Install the spring, the 2nd coast brake piston and the 2nd coast brake cover into the automatic transmission case sub-assembly.

    3. A003H6CE02

      Using SST, install the snap ring.

      SST
      09350-30020   ( 09350-07060 )

  23. INSTALL OVERDRIVE SUPPORT SUB-ASSEMBLY


    1. A003HULE01

      Coat the thrust needle roller bearing and the thrust bearing race with petroleum jelly, and install them onto the overdrive support sub-assembly.

      Bearing and race diameter
      Inside Outside
      Race 37.0 mm (1.457 in.) 51.0 mm (2.008 in.)
      Bearing 33.6 mm (1.323 in.) 50.3 mm (1.980 in.)
    2. A003D2X

      Coat the clutch drum thrust washer with petroleum jelly, and install it onto the overdrive support sub-assembly.

      Tech Tips

      Make sure that the lug shape fits into the hole on the overdrive support sub-assembly.

    3. A003HLOE03

      Using the 2 SST bolts, align the 2 bolt holes of the overdrive support sub-assembly with the bolt holes in the automatic transmission case sub-assembly and install the overdrive support sub-assembly into the automatic transmission case sub-assembly.

      SST
      09350-30020   ( 09350-07020 )
    4. A003ED4

      Temporarily tighten the 2 bolts.

    5. A003DGFE02

      Using SST, install the snap ring.

      SST
      09350-30020   ( 09350-07060 )

      Tech Tips

      Orient the snap ring open end toward the valve body.

    6. A003ED4

      Tighten the 2 bolts.

      Torque:
      25 N*m  { 260 kgf*cm, 19 ft.*lbf }

  24. INSPECT OUTPUT SHAFT


    1. A003DSC

      Using a dial indicator, measure the end play of the output shaft by hand.

      End play
      0.30 to 1.04 mm (0.0118 to 0.0409 in.)

      If the value is outside the standard range, check for improper installation.

    2. Check that the output shaft rotates smoothly.

  25. INSPECT PISTON STROKE OF 2ND COAST BRAKE


    1. A003FAGE02

      Place a mark on the 2nd coast brake piston rod.

    2. Using SST, measure the stroke while applying and releasing compressed air (392 kPa, 4.0 kgf/cm2, 57 psi).

      SST
      09240-00020
      Piston rod stroke
      1.50 to 3.00 mm (0.0591 to 0.1181 in.)

      If the stroke is outside the specified range, replace the piston rod.

      Piston rod length
      78.4 mm (3.087 in.) or
      79.9 mm (3.146 in.)

      If the stroke is still outside the specified range, replace the 2nd coast brake band assembly with a new one.

  26. INSTALL OVERDRIVE BRAKE PACK


    1. A003AP8E01

      Install the 4 plates and 4 discs.

      Install in order
      P = Plate D = Disc
      P - D - P - D - P - D - P - D

    2. Install the flange (stepped ring) with the flat side of the flange facing the disc.

    3. A003FH6E02

      Using a screwdriver, install the snap ring.

      Tech Tips

      Tape up the screwdriver tip before use.

  27. INSPECT OVERDRIVE BRAKE PISTON


    1. A003I0ZE02

      Place SST and a dial indicator onto the overdrive brake piston.

      SST
      09350-30020   ( 09350-06120 )
    2. A003B61

      Measure the stroke while applying and releasing compressed air (392 kPa, 4.0 kgf/cm2, 57 psi).

      Piston stroke
      1.40 to 1.70 mm (0.0551 to 0.0669 in.)

      If the piston stroke is less than the limit, parts may be assembled incorrectly, so check and reassemble them if necessary.

      If the piston stroke is still outside the specified range, select another flange.

      Tech Tips

      There are 7 different thicknesses for the flange.

      Flange thickness
      No. Thickness No. Thickness
      77 3.3 mm (0.130 in.) 81 3.8 mm (0.150 in.)
      78 3.5 mm (0.138 in.) 82 3.9 mm (0.154 in.)
      79 3.6 mm (0.142 in.) 83 4.0 mm (0.157 in.)
      80 3.7 mm (0.146 in.) - -

  28. INSTALL OVERDRIVE PLANETARY RING GEAR


    1. A003ATME02

      Coat the thrust bearing race with petroleum jelly, and install it onto the overdrive planetary ring gear.

      Race diameter
      Inside Outside
      37.1 mm (1.461 in.) 59.0 mm (2.323 in.)
    2. A003FJ0

      Install the overdrive planetary ring gear.

    3. A003FU2E01

      Coat the thrust needle roller bearing with petroleum jelly, and install it onto the overdrive planetary ring gear.

      Bearing diameter
      Inside Outside
      31.4 mm (1.236 in.) 49.4 mm (1.945 in.)

  29. INSTALL OVERDRIVE PLANETARY GEAR ASSEMBLY


    1. A003GXJE01

      Coat the thrust bearing race with petroleum jelly, and install it onto the overdrive planetary gear assembly.

      Race diameter
      Inside Outside
      33.0 mm (1.299 in.) 50.4 mm (1.984 in.)
    2. A003FK2

      Install the overdrive planetary gear assembly.

    3. A003G5BE02

      Place SST on the automatic transmission case sub-assembly.

      SST
      09350-36010   ( 09350-06090 )

    4. Using vernier calipers, measure the distance between the tops of SST and the overdrive direct clutch drum sub-assembly.

      Standard distance
      15.5 to 16.5 mm (0.610 to 0.650 in.)

      If the distance is outside the standard range, check for improper installation.

    5. A003GCIE02

      Coat the thrust needle roller bearing with petroleum jelly, and install it onto the overdrive direct clutch drum sub-assembly.

      Bearing diameter
      Inside Outside
      29.0 mm (1.142 in.) 50.4 mm (1.984 in.)

  30. INSTALL FRONT OIL PUMP BODY SUB-ASSEMBLY


    1. A003GUTE02

      Coat the thrust bearing race with petroleum jelly, and install it onto the front oil pump body sub-assembly.

      Race diameter
      Inside Outside
      28.45 mm (1.120 in.) 47.4 mm (1.866 in.)
    2. A003H01

      Coat a new O-ring with ATF, and install it around the front oil pump body sub-assembly.

    3. A003GUTE01

      Coat the 2 oil seal rings with ATF.

    4. Place the front oil pump body sub-assembly through the input shaft, and align the bolt holes of the front oil pump body sub-assembly and the automatic transmission case sub-assembly.

    5. Hold the input shaft, and lightly press the oil pump body to slide the oil seal rings into the overdrive direct clutch drum sub-assembly.

      Note

      Do not push on the oil pump strongly, or the oil seal ring will stick to the direct clutch drum.

    6. A003BH8

      Install the 7 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 16 ft.*lbf }

  31. INSPECT INPUT SHAFT SUB-ASSEMBLY


    1. A003IDEE02

      Make sure that the input shaft rotates smoothly.

  32. INSPECT INDIVIDUAL PISTON OPERATION INSPECTION


    1. A003AETE06

      Check for the sound while applying compressed air into the oil hole indicated in the illustration.

      Tech Tips

      Inspect the overdrive direct clutch with the C-0 accumulator piston hole closed. If there is no sounds from the overdrive direct clutch, disassemble and check the installation conditions of the following parts:


      1. Overdrive direct clutch

      2. Direct clutch

      3. Forward clutch

      4. Overdrive brake

      5. 2nd coast brake

      6. 2nd brake

      7. 1st and reverse brake

  33. INSTALL MANUAL VALVE LEVER SHAFT OIL SEAL


    1. A003C8NE01

      Using SST and a hammer, drive in 2 new manual valve lever shaft oil seals.

      SST
      09350-30020   ( 09350-07110 )
      Drive in depth
      0 to 0.3 mm (0 to 0.012 in.)

    2. Coat the oil seal lip with MP grease.

  34. INSTALL MANUAL VALVE LEVER SUB-ASSEMBLY


    1. A003I43E03

      Install a new spacer onto the manual valve lever sub-assembly.

    2. Install the manual valve lever shaft into the automatic transmission case sub-assembly through the manual valve lever sub-assembly.

    3. A003FD4

      Using a hammer, drive in a new pin.

    4. A003G8U

      Align the indentation on the manual valve lever sub-assembly with the spacer hole, and stake them with a punch.

    5. Make sure that the shaft rotates smoothly.

  35. INSTALL PARKING LOCK PAWL SHAFT


    1. A003ES3E02

      Install the E-ring onto the parking lock pawl shaft.

    2. Install the parking lock pawl, the packing lock pawl shaft and the spring.

  36. INSTALL PARKING LOCK ROD SUB-ASSEMBLY


    1. A003CHZ

      Connect the parking lock rod sub-assembly to the manual valve lever sub-assembly.

  37. INSTALL PARKING LOCK PAWL BRACKET


    1. A003BIP

      Install the parking lock pawl bracket with the 3 bolts.

      Torque:
      7.4 N*m  { 75 kgf*cm, 65 in.*lbf }
    2. A003GYNE02

      Shift the manual valve lever to the P position, and confirm that the planetary ring gear is correctly locked up by the lock pawl.

  38. INSTALL C-0 ACCUMULATOR PISTON


    1. A003H77E03

      Coat a new O-ring with ATF, and install it onto the C-0 accumulator piston.

    2. A003DZO

      Install the 2 springs and C-0 accumulator piston into the hole.

      Accumulator spring
      Spring

      Outer diameter

      mm (in.)

      Free length

      mm (in.)

      		 Color
      C-0 Inner 14.02 (0.552) 46.0 (1.811) Yellow
      C-0 Outer 20.9 (0.823) 74.6 (2.137) Orange

  39. INSTALL B-0 ACCUMULATOR PISTON


    1. A003H77E03

      Coat 2 new O-rings with ATF, and install them onto the B-0 accumulator piston.

    2. A003IEW

      Install the spring and the B-0 accumulator piston into the hole.

      Accumulator spring
      Spring

      Outer diameter

      mm (in.)

      Free length

      mm (in.)

      		 Color
      B-0 16.0 (0.630) 63.6 (2.504) Red

  40. INSTALL C-2 ACCUMULATOR PISTON


    1. A003H77E03

      Coat 2 new O-rings with ATF, and install them onto the C-2 accumulator piston.

    2. A003CNA

      Install the 2 springs and the C-2 accumulator piston into the hole.

      Accumulator spring
      Spring

      Outer diameter

      mm (in.)

      Free length

      mm (in.)

      		 Color
      C-2 Inner 14.7 (0.579) 42.1 (1.657) Pink
      C-2 Outer 20.2 (0.795) 68.6 (2.701) Blue

  41. INSTALL B-2 ACCUMULATOR PISTON


    1. A003H77E03

      Coat 2 new O-rings with ATF, and install them onto the B-2 accumulator piston.

    2. A003GM5

      Install the spring and the B-2 accumulator piston into the hole.

      Accumulator spring
      Spring

      Outer diameter

      mm (in.)

      Free length

      mm (in.)

      		 Color
      B-2 19.9 (0.784) 73.4 (2.890) Red

  42. INSTALL CHECK BALL BODY


    1. A003I3GE02

      Install the check ball body and spring.

  43. INSTALL TRANSMISSION VALVE BODY ASSEMBLY


    1. A003HDHE02

      Align the groove of the manual valve with the pin of the manual valve lever.

    2. A003I22E05

      Install the 20 bolts.

      Torque:
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }
      Bolt length
      23 mm (0.91 in.) for bolt A
      28 mm (1.10 in.) for bolt B
      36 mm (1.42 in.) for bolt C

  44. INSTALL TRANSMISSION WIRE


    1. A003E1RE03

      Coat a new O-ring with ATF, and install it onto the transmission wire.

    2. Install the transmission wire into the automatic transmission case sub-assembly with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    3. w/o Flex Lock-up:

      Connect the 4 connectors.

      A003CZ3E01
      Text in Illustration
      *A w/ Flex Lock-up *B w/o Flex Lock-up
      *1 ATF Temperature Sensor - -

    4. w/ Flex Lock-up:


      1. Attach the ATF temperature sensor to the temperature sensor clamp.

      2. Connect the 4 connectors.

  45. INSTALL VALVE BODY OIL STRAINER ASSEMBLY


    1. A003ID3

      Install 5 new gaskets onto the valve body oil strainer assembly.

    2. A003CH2E02

      Install the valve body oil strainer assembly with the 4 bolts.

      Torque:
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }
      Bolt length
      14 mm (0.55 in.) for bolt A
      20 mm (0.79 in.) for bolt B
      23 mm (0.91 in.) for bolt C

  46. INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY


    1. A003HRJE02

      Install the 3 oil cleaner magnets onto the automatic transmission oil pan sub-assembly.

    2. A003BEHE07

      Remove any FIPG material while being careful not to drop oil on the contacting surfaces of the transmission case and the automatic transmission oil pan sub-assembly.

    3. Apply FIPG to the automatic transmission oil pan sub-assembly.

      FIPG
      Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent

      Note

      Apply a continuous line of FIPG (width 2.0 to 3.0 mm (0.08 to 0.12 in.)) to the sealing surface.

    4. A003I03E01

      Install the automatic transmission oil pan sub-assembly with the 19 bolts.

      Torque:
      7.4 N*m  { 75 kgf*cm, 65 in.*lbf }

      Note

      Install the bolts and tighten them within 10 minutes of applying the FIPG.

  47. INSTALL SENSOR ROTOR (w/o Speedometer Sensor)


    1. A003FC4E04

      Using a snap ring expander, install the front side snap ring.

    2. Install the key and sensor rotor.

    3. Using a snap ring expander, install the rear side snap ring.

  48. INSTALL SENSOR ROTOR (w/ Speedometer Sensor)


    1. A003CX1E04

      Using a snap ring expander, install the snap ring.

    2. Install the key and sensor rotor.

  49. INSTALL SPEEDOMETER DRIVE GEAR (w/ Speedometer Sensor)


    1. A003FXNE01

      Install the ball and the speedometer drive gear.

    2. Using a snap ring expander, install the snap ring.

  50. INSTALL EXTENSION HOUSING DUST DEFLECTOR


    1. A003H6Y

      Using a screwdriver and hammer, install a new extension housing dust deflector.

  51. INSTALL AUTOMATIC TRANSMISSION EXTENSION HOUSING OIL SEAL


    1. A003CZZE01

      Using SST and a hammer, install a new automatic transmission extension housing oil seal.

      SST
      09950-60020   ( 09951-00580 )
      09950-70010   ( 09951-07100 )
      Drive in depth
      6.0 +/- 0.2 mm (0.236 +/- 0.008 in.)

    2. Coat the oil seal lip with MP grease.

  52. INSTALL EXTENSION HOUSING BUSH APPLY TUBE


    1. A003CPCE08

      Install a new extension housing bush apply tube.

  53. INSTALL EXTENSION HOUSING BUSH APPLY TUBE GASKET


    1. A003CPCE09

      Install a new extension housing bush apply tube gasket.

  54. INSTALL EXTENSION HOUSING SUB-ASSEMBLY


    1. A003E1HE01

      Apply adhesive to the 6 bolts.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

    2. Install the extension housing sub-assembly and a new extension housing gasket into the automatic transmission case sub-assembly with the 6 bolts.

      Torque:
      34 N*m  { 347 kgf*cm, 25 ft.*lbf }
      Bolt length
      45 mm (1.772 in.) for Bolt A
      35 mm (1.378 in.) for Bolt B

  55. INSTALL AUTOMATIC TRANSMISSION HOUSING


    1. A003FFSE01

      Clean the threads of the bolts and the automatic transmission case sub-assembly with non-residue solvent.

    2. Apply adhesive to the 6 bolts.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

    3. Install the automatic transmission housing with the 6 bolts.

      Torque:
      14 mm bolt
      34 N*m  { 347 kgf*cm, 25 ft.*lbf }
      17 mm bolt
      57 N*m  { 580 kgf*cm, 42 ft.*lbf }

  56. INSTALL SPEED SENSOR SP2


    1. A003D1FE01

      Coat a new O-ring with ATF, and install it onto the speed sensor SP2.

    2. Install the speed sensor SP2 with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  57. INSTALL SPEED SENSOR NC0


    1. A003GSJE01

      Coat a new O-ring with ATF, and install it onto the speed sensor NC0.

    2. Install the speed sensor NC0 with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  58. INSTALL SPEEDOMETER SENSOR (w/ Speedometer Sensor)


    1. A003H3U

      Install the speedometer driven gear to the speedometer sensor.

      Tech Tips

      Insert the speedometer driven gear so that the gear's grooves align with the protrusions inside the speedometer sensor.

    2. Coat a new O-ring with ATF, and install it onto the speedometer sensor.

    3. A003F6BE01

      Install the speedometer sensor with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  59. INSTALL BREATHER HOSE


    1. Install the breather hose with the bolt.

      Torque:
      7.4 N*m  { 75 kgf*cm, 65 in.*lbf }

  60. INSTALL OIL COOLER TUBE UNION

    A003EGPE01

    1. Coat 2 new O-rings with ATF, and install them onto each oil cooler tube union.

    2. A003BXTE01

      Install the 2 oil cooler tube unions.

      Torque:
      29 N*m  { 300 kgf*cm, 22 ft.*lbf }
      Union installation angle
      0° +/- 2° for Union A
      7° +/- 2° for Union B

  61. INSTALL TEMPERATURE SENSOR (w/ DPF)

    A003BLB

    1. Coat a new O-ring with ATF and install it to the temperature sensor.

    2. Using a 19 mm union nut wrench, Install the temperature sensor.

      Torque:
      29 N*m  { 300 kgf*cm, 22 ft.*lbf }

      Note

      Use the formula to calculate special torque value for situations where a union nut wrench is combined with a torque wrench Click here.

    3. Connect the temperature sensor connector clamp to the wire harness bracket.

  62. INSTALL TEMPERATURE SENSOR (w/o DPF)


    1. A003BZBE01

      Coat a new O-ring with ATF, and install it onto the temperature sensor.

    2. Install the temperature sensor.

      Torque:
      15 N*m  { 152 kgf*cm, 11 ft.*lbf }

  63. INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY


    1. A003AQ5E05

      Install the park/neutral position switch assembly onto the manual valve lever shaft, and temporarily tighten the adjusting bolt.

    2. Install a new lock washer, and then install the nut.

      Torque:
      6.9 N*m  { 70 kgf*cm, 61 in.*lbf }

    3. Using the control shaft lever, fully turn the manual lever shaft back, and then return 2 notches. Make sure that it is now in the N position.

    4. A003GJHE01

      Align the neutral basic line with the switch groove, and tighten the bolt.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

    5. Bend the tabs of the lock washer.

      Tech Tips

      Bend at least 2 of the lock washer tabs.

  64. INSTALL TRANSMISSION CONTROL SHAFT LEVER LH


    1. A003ID7E01

      Install the transmission control shaft lever LH with the washer and the nut.

      Torque:
      16 N*m  { 160 kgf*cm, 12 ft.*lbf }

  65. INSTALL BREATHER PLUG HOSE


    1. Install the breather plug hose with the bolt.

      Torque:
      7.4 N*m  { 75 kgf*cm, 65 in.*lbf }