GENERATOR DISASSEMBLY


  1. REMOVE GENERATOR PULLEY CAP


    1. A003GAL

      Using a screwdriver, remove the generator pulley cap.

  2. REMOVE GENERATOR WITH CLUTCH PULLEY


    1. Mount the generator assembly in a vise between aluminum plates.

    2. A003HPDE01
      Text in Illustration
      *1 Generator Rotor Shaft

      Install SST (A) and SST (B) to the generator with clutch pulley as shown in the illustration.

      SST
      09820-63021

      Note

      Securely attach SST to the generator with clutch pulley and generator rotor shaft.

    3. A003DK9E01
      Text in Illustration
      *a Hold
      A003DCD Turn

      Use a wrench to hold SST (A) and turn SST (B) counterclockwise to loosen the generator with clutch pulley.

      Note

      Be careful as the generator with clutch pulley or generator rotor shaft may be damaged if the position of SST is not securely maintained while performing this operation.

    4. Remove SST from the generator assembly.

    5. Remove the generator with clutch pulley from the rotor shaft.

  3. REMOVE GENERATOR REAR END COVER


    1. A003BNM

      Remove the 3 nuts and generator rear end cover.

  4. REMOVE TERMINAL INSULATOR


    1. A003CLC

      Remove the terminal insulator.

  5. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    1. A003DC4

      Remove the 2 screws and generator brush holder assembly.

  6. REMOVE GENERATOR COIL ASSEMBLY


    1. A003B56

      Remove the 4 through bolts.

    2. A003HWJE02
      Text in Illustration
      *a Hold
      A003DCD Turn

      Using SST, remove the generator coil assembly.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011 )

  7. REMOVE GENERATOR ROTOR ASSEMBLY


    1. A003GXF

      Remove the generator washer.

    2. A003BQU

      Remove the generator rotor assembly from the generator drive end frame assembly.

  8. INSPECT GENERATOR DRIVE END FRAME BEARING


    1. A003IDY

      Check that the generator drive end frame bearing is not rough or worn.

      If necessary, replace the generator drive end frame bearing.

  9. REMOVE GENERATOR DRIVE END FRAME BEARING


    1. A003FMV

      Remove the 4 screws and retainer plate.

    2. A003H6OE01

      Using SST and a hammer, tap out the generator drive end frame bearing.

      SST
      09950-60010   ( 09951-00250 )
      09950-70010   ( 09951-07100 )