GENERATOR REASSEMBLY


  1. INSTALL GENERATOR ROTOR ASSEMBLY


    1. Using a press, press in the rotor.

    2. Place the washer to the rotor.

  2. INSTALL RECTIFIER END FRAME


    1. A003HQBE02

      Using a 17 mm socket wrench and press, slowly press in the rectifier end frame.

    2. A003HW3E03

      Install the cord clamp and 4 nuts.

      Torque:
      5.9 N*m  { 60 kgf*cm, 53 in.*lbf }

  3. INSTALL GENERATOR HOLDER W/ RECTIFIER


    1. A003I9HE02

      Install the 4 rubber insulators on the lead wires.

      Note

      Be careful to install the rubber insulators in the correct direction.

    2. A003COIE02

      While pushing down on the rectifier holder, install it with the 4 screws.

      Torque:
      2.9 N*m  { 30 kgf*cm, 26 in.*lbf }

  4. INSTALL BRUSH HOLDER AND REGULATOR


    1. A003FWGE01

      Install the regulator with the 3 screws.

      Torque:
      2.0 N*m  { 20 kgf*cm, 18 in.*lbf }

    2. Place the seal plate.

    3. Install the brush holder with the 2 screws.

      Torque:
      2.0 N*m  { 20 kgf*cm, 18 in.*lbf }

    4. Place the brush holder cover.

  5. INSTALL REAR END COVER


    1. A003AQKE02

      Install the rear end cover and plate terminal with the bolt and 3 nuts.

      Torque:
      Nut
      4.4 N*m  { 45 kgf*cm, 39 in.*lbf }
      Bolt
      3.9 N*m  { 40 kgf*cm, 35 in.*lbf }

    2. Install the terminal insulator with the nut.

      Torque:
      4.1 N*m  { 42 kgf*cm, 36 in.*lbf }