STARTER (for 1.6 kW Type) DISASSEMBLY


  1. REMOVE REPAIR SERVICE STARTER KIT


    1. A003EWXE01

      Remove the nut, and disconnect the lead wire from terminal C.

    2. A003GGE

      Remove the 2 screws that holds the repair service starter kit from the starter drive housing.

    3. Remove the repair service starter kit.

  2. REMOVE STARTER YOKE ASSEMBLY


    1. A003H3W

      Remove the 2 through bolts, and pull out the starter yoke assembly together with the starter commutator end frame assembly.

  3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY


    1. Remove the starter commutator end frame assembly from the starter yoke.

  4. REMOVE STARTER ARMATURE PLATE


    1. A003DUO

      Remove the starter armature plate from the starter yoke.

  5. REMOVE STARTER COMMUTATOR END FRAME COVER


    1. A003D15J02

      Using a screwdriver, remove the starter commutator end frame cover.

  6. REMOVE STARTER ARMATURE ASSEMBLY


    1. A003EW9E01

      Hold the starter commutator end frame in a vise between aluminum plates.

    2. Using snap ring pliers, remove the snap ring and plate washer.

    3. Remove the starter armature assembly from the commutator end frame.

  7. REMOVE PLANET GEAR


    1. A003FBE

      Remove the 3 planet gears.

  8. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY


    1. Remove the starter center bearing clutch sub-assembly with the starter drive lever set pin from the starter drive housing.

    2. A003B21

      Remove the starter drive lever set pin from the starter center bearing clutch sub-assembly.