STARTER (for 2.7 kW Type) REASSEMBLY


  1. INSTALL STARTER ARMATURE ASSEMBLY

    Install the starter armature to the starter yoke.

  2. INSTALL STARTER BRUSH HOLDER ASSEMBLY


    1. Place the brush holder assembly on the starter yoke.

    2. A003HK5

      Using a screwdriver, install the 4 brushes.

      Note

      Check that the positive (+) lead wires are not grounded.

    3. A003DRI

      Install the commutator end frame with the 2 screws.

      Torque:
      3.6 N*m  { 37 kgf*cm, 32 in.*lbf }

  3. INSTALL MAGNET STARTER SWITCH ASSEMBLY


    1. A003B3XE02

      Apply grease to the steel ball and install it onto the starter clutch.

    2. Apply grease to the starter clutch, and install it onto the starter drive housing.

    3. Apply grease to the magnet switch return spring and install it onto the starter clutch.

    4. Apply grease to the clutch roller and install it onto the retainer.

    5. Apply grease to the retainer and install it onto the starter idle pinion.

    6. Apply grease to the starter idle pinion and install it onto the starter drive housing.

    7. A003GV3

      Install the magnet starter switch with the 3 screws.

      Torque:
      9.3 N*m  { 95 kgf*cm, 82 in.*lbf }

  4. INSTALL STARTER YOKE ASSEMBLY


    1. Install the felt washer to the starter armature.

    2. A003ASRE01

      Install the starter yoke to the starter switch.

      Tech Tips

      Align the claw of the starter yoke with the groove of the starter switch.

    3. A003HZCE01

      Tighten the 2 through bolts.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

    4. Connect the lead wire to terminal C with the nut.

      Torque:
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }