STARTER (for 2.7 kW Type) DISASSEMBLY


  1. REMOVE STARTER YOKE ASSEMBLY


    1. A003HZCE01

      Remove the nut, then disconnect the lead wire from terminal C.

    2. Remove the 2 through bolts, then pull starter yoke and starter armature.

    3. Cold area:


      1. Remove the felt washer from the starter armature.

  2. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A003GV3

      Remove the 3 screws, then remove the magnet starter switch.

    2. A003B3XE01

      Remove the starter clutch from the starter drive housing.

    3. Remove the magnet switch return spring from the starter clutch.

    4. Remove the starter idle pinion from the starter drive housing.

    5. Remove the retainer from the starter drive housing.

    6. Remove the clutch roller from the starter drive housing.

    7. A003AH3E01

      Using a magnetic finger, remove the steel ball from the starter clutch.

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A003DRI

      Remove the 2 screws, then remove the commutator end frame from the starter yoke.

    2. A003HK5

      Using a screwdriver, hold the spring back and disconnect the 4 brushes from the brush holder.

    3. Remove the brush holder from the starter armature.

  4. REMOVE STARTER ARMATURE ASSEMBLY


    1. Remove the starter armature from the starter yoke.