STARTER (for 2.2 kW Type) REASSEMBLY


  1. INSTALL STARTER CLUTCH ASSEMBLY


    1. Apply grease to the steel ball, return spring, clutch roller, retainer, pinion gear and idler gear.

    2. A003AT5E01

      Install the steel ball.

    3. Insert the return spring into the starter clutch hole.

    4. Install the starter clutch, idler gear, pinion gear, retainer and clutch roller.

      A003DNYE02
    5. A003C9QE01

      Install the starter housing to the magnet switch with the 2 screws.

      Torque:
      9.3 N*m  { 95 kgf*cm, 82 in.*lbf }

  2. INSTALL STARTER ARMATURE ASSEMBLY


    1. Apply grease to the starter armature bearing.

    2. A003AMLE01

      Using a press, press the starter armature into the starter yoke assembly.

  3. INSTALL STARTER BRUSH HOLDER ASSEMBLY


    1. A003HA3E02

      Align the claw of the brush holder with the claw groove of the starter yoke assembly.

    2. Place the brush holder on the starter yoke assembly.

    3. A003CC5E01

      Install the 4 starter yoke brushes to the brush holder.


      1. Using a screwdriver, pull back the spring.

      2. Install the brush to the brush holder.

        Note

        Check that the positive (+) lead wires are not grounded.

  4. INSTALL STARTER YOKE ASSEMBLY


    1. A003CFLE01

      Install a new O-ring to the groove of the starter yoke assembly.

    2. A003D31E01

      Align the claws of the starter brush holder with the grooves of the magnet starter switch, and install the starter yoke assembly and starter armature assembly.

    3. Align the punch mark of the starter yoke with the line of the magnet starter switch assembly.

    4. A003B38E03

      Install 2 new O-rings to the bolts.

    5. Install the starter yoke with the 2 bolts.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }
    6. A003CJ1E01

      Connect the lead wire to terminal C with the nut.

      Torque:
      5.9 N*m  { 60 kgf*cm, 52 in.*lbf }