STARTER (for 2.2 kW Type) DISASSEMBLY


  1. REMOVE STARTER YOKE ASSEMBLY


    1. A003CJ1E01

      Remove the nut and disconnect the lead wire from terminal C.

    2. A003AYLE01

      Remove the 2 bolts.

    3. Pull out the starter yoke with the armature.

    4. Remove the O-ring from the starter yoke assembly.

  2. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A003E0L

      Remove the 2 screws and magnet starter switch.

    2. Remove the return spring, pinion gear, idler gear, clutch roller, retainer and starter clutch from the starter housing.

      A003DNYE02
    3. A003DWT

      Using a magnetic finger, remove the steel ball from the clutch shaft hole.

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY

    A003CC5E03

    1. Disconnect the 4 starter yoke brushes from the brush holder.


      1. Using a screwdriver, pull back the spring.

      2. Disconnect the brush from the brush holder.

    2. Remove the brush holder assembly from the starter yoke assembly.

  4. REMOVE STARTER ARMATURE ASSEMBLY

    A003CMBE02

    1. Using a plastic-faced hammer, tap the frame end to remove the starter armature assembly from the starter yoke assembly.