FUEL TANK INSTALLATION


  1. INSTALL FUEL SENDER GAUGE ASSEMBLY


    1. Install the fuel hose grommet to the fuel tank assembly.

    2. Install a new fuel suction tube set gasket, fuel pump gauge retainer and fuel sender gauge assembly with the 8 bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

    3. Install the fuel tank wire, fuel evaporation No.1 tube sub-assembly, fuel tank main tube sub-assembly and fuel tank return tube sub-assembly to the fuel sender gauge assembly.

  2. INSTALL FUEL TANK ASSEMBLY


    1. A003AXKE01

      Using the transmission jack, install the 2 fuel tank band sub-assemblies and fuel tank assembly with the 6 bolts.

      Torque:
      45 N*m  { 459 kgf*cm, 33 ft.*lbf }

    2. Connect the parking brake cable No.3 with the blot.

      Torque:
      15 N*m  { 148 kgf*cm, 11 ft.*lbf }

  3. CONNECT FUEL HOSE NO.3


    1. A003GU6E01

      Connect the fuel hose No.3, and tighten the clamp bolt.

  4. INSTALL FUEL HOSE PROTECTOR


    1. A003DY4

      Install the fuel hose protector to the fuel tank to filler pipe hose and attach the 2 claws.

  5. CONNECT FUEL TANK BREATHER TUBE


    1. A003F7ME01

      Connect the fuel tank breather tube and install the clip.

  6. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A003DBOE01

      Connect the fuel tank main tube sub-assembly and install the clip.

  7. CONNECT FUEL TANK RETURN TUBE SUB-ASSEMBLY


    1. Connect the fuel return tube sub-assembly Click here.

  8. CONNECT FUEL TANK WIRE


    1. A003CAY

      Connect the fuel tank wire.

  9. INSTALL PROPELLER SHAFT ASSEMBLY

    Tech Tips


    • Propeller shaft assembly for Super Long Wheelbase Click here.

    • Propeller shaft assembly for Long Wheelbase Click here.

  10. CHECK FOR FUEL LEAKS


    1. Check that there are no fuel leaks anywhere on the fuel system after doing maintenance.

      Tech Tips

      When checking for fuel leaks, make sure that there is pressure in the fuel line.