CRANKSHAFT POSITION SENSOR INSTALLATION


  1. INSTALL CRANKSHAFT POSITION SENSOR


    1. A003FBDE01

      Apply a light coat of engine oil to the O-ring of the crankshaft position sensor.

    2. A003FG7

      Install the crankshaft position sensor with the bolt.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

      Note

      Make sure that the O-ring is not cracked or jammed when installing.

    3. A003FHA

      Connect the crankshaft position sensor connector and the 2 wire harness clamps.

  2. INSTALL COMPRESSOR MOUNTING BRACKET NO.1 (w/ Air Conditioning)

    Note

    Install the compressor mounting bracket No. 1 exactly as described in the procedures below to properly secure and prevent damage to the fan and generator V belt.


    1. A003DXP

      Temporarily install the compressor mounting bracket No. 1 with the 3 bolts.

      Tech Tips

      Temporarily install the compressor mounting bracket No. 1 with the 3 bolts so that the bracket can be moved by hand.

    2. Push the compressor mounting bracket No. 1 toward the cylinder block as shown in the illustration and tighten bolt B.

      A003BIHE01
      Torque:
      Bolt B
      45 N*m  { 459 kgf*cm, 33 ft.*lbf }

      Tech Tips

      Make sure there is no clearance between the cylinder block and compressor mounting bracket No. 1 as shown in the illustration.

    3. A003GLQE01

      Uniformly tighten the 4 bolts in the order shown in the illustration.

      Torque:
      Bolt A
      45 N*m  { 459 kgf*cm, 33 ft.*lbf }
      Bolt C
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

  3. INSTALL COMPRESSOR AND MAGNETIC CLUTCH (w/ Air Conditioning)


    1. A003DDVE01

      Temporarily install the bolt A to install the compressor.

    2. Install the compressor completely by tightening the 4 bolts in the order shown in the illustration.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

      Note

      In order to prevent misalignment, which causes belt rattle, tightening of the bolts must be performed in the order shown.

    3. Connect the suction tube clamp with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    4. Connect the compressor connector.

  4. INSTALL FAN & GENERATOR V BELT (w/ Air Conditioning)

    A003FDNE02

    1. Install the drive belt to the pulleys except the drive belt tensioner pulley.

    2. Use the hexagon-shaped part indicated by the arrow in the illustration to move the tensioner pulley downward and then install the drive belt to the tensioner pulley.

      Note


      • The backside of the drive belt should face the tensioner pulley.

      • Check that the drive belt is properly set to each pulley.

    3. A003C31E02

      After a new belt has been installed, check that the tensioner indicator mark is within range A shown in the illustration.

  5. INSTALL OIL LEVEL GAUGE GUIDE (w/ Air Conditioning)


    1. A003EFGE01

      Install the gauge guide with the bolt.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

  6. INSTALL ENGINE SERVICE HOLE SUB COVER SUB-ASSEMBLY (w/ Air Conditioning)


    1. Install the engine service hole sub cover with the 5 bolts.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

  7. INSTALL FRONT DOOR SCUFF PLATE RH (w/ Air Conditioning)

  8. INSTALL FRONT SEAT ASSEMBLY RH (for Hi-back Seat Type, w/ Air Conditioning)


    1. Perform the same procedure as above on the opposite side. Click here

  9. INSTALL FRONT SEAT ASSEMBLY RH (for Low-back Seat Type, w/ Air Conditioning)


    1. Perform the same procedure as above on the opposite side. Click here

  10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  11. INSTALL ENGINE UNDER COVER NO.1 (w/ Engine Under Cover No.1 and Air Conditioning)

    Torque:
    13 N*m  { 133 kgf*cm, 10 ft.*lbf }

  12. PERFORM INITIALIZATION

    Click here