1KD-FTV STARTING SERVICE DATA

GLOW PLUG (w/o DPF)
Glow plug Standard resistance Approximately 0.95 Ω at 20 °C (68 °F)
GLOW PLUG (w/ DPF)
Glow plug Standard resistance Approximately 1.2 Ω at 20 °C (68 °F)
STARTER (for 2.2 kW Type)
No-load characteristics Standard current 120 A or less at 11.5 V
Starter armature assembly resistance Segments Below 1 Ω
Commutator - Armature coil 10 kΩ or higher
Starter armature assembly commutator circle runout Maximum circle runout 0.05 mm (0.0020 in.)
Starter armature assembly commutator diameter Standard commutator diameter 35.0 mm (1.378 in.)
Minimum commutator diameter 34.0 mm (1.339 in.)
Starter armature assembly undercut depth Standard undercut depth 0.7 mm (0.028 in.)
Minimum undercut depth 0.2 mm (0.008 in.)
Starter yoke assembly resistance Terminal C - Brush lead Below 1 Ω
Terminal C - Starter yoke body 10 kΩ or higher
Brush lead - Starter yoke body 10 kΩ or higher
Brush length Standard length 16.5 mm (0.650 in.)
Minimum length 9.0 mm (0.354 in.)
Starter brush holder assembly resistance Standard resistance (positive and negative brush holders) 10 kΩ or higher

Starter brush holder assembly

Brush spring lead

Standard spring installed load 26.5 to 32.3 N (2.7 to 3.3 kgf, 5.9 to 7.3 lbf)
Minimum spring installed load 17.6 N (1.8 kgf, 4.0 lbf)
Magnet starter switch assembly resistance Terminal 50 - Terminal C Below 1 Ω
Terminal 50 - Switch body Below 2 Ω
STARTER (for 2.7 kW Type)
No-load characteristics Specified current 180 A or less at 11.5 V
Starter armature assembly resistance Segments Below 1 Ω
Commutator - Armature coil 10 kΩ or higher
Starter armature assembly commutator circle runout Maximum runout 0.05 mm (0.002 in.)
Starter armature assembly commutator diameter Standard diameter 36.0 mm (1.417 in.)
Minimum diameter 35.0 mm (1.378 in.)
Starter armature assembly undercut depth Standard undercut depth 0.7 mm (0.028 in.)
Minimum undercut depth 0.2 mm (0.008 in.)
Starter yoke assembly resistance Terminal C - Brush lead Below 1 Ω
Brush lead - Starter yoke body 10 MΩ or higher
Brush length Standard length 20.5 mm (0.807 in.)
Minimum length 11.0 mm (0.433 in.)
Starter brush holder assembly resistance Standard resistance (positive and negative brush holders) 10 MΩ or higher

Starter brush holder assembly

Brush spring lead

Standard spring load 34.3 to 42.1 N (3.5 to 4.3 kgf, 7.7 to 9.5 lbf)
Minimum spring load 18.6 N (1.9 kgf, 4.2 lbf)
Magnet starter switch assembly resistance Terminal 50 - Terminal C Below 1 Ω
Terminal 50 - Switch body Below 1 Ω
STARTER (for 3.0 kW Type)
No-load characteristics Specified current 220 A or less at 11.0 V
Starter armature assembly resistance Segment - Segment Below 1 Ω
Segment - Coil core 10 kΩ or higher
Starter armature assembly commutator circle runout Maximum runout 0.05 mm (0.00197 in.)
Starter armature assembly commutator diameter Standard diameter 43.0 mm (1.69 in.)
Minimum diameter 42.0 mm (1.65 in.)
Starter armature assembly undercut depth Standard undercut depth 0.7 mm (0.0276 in.)
Minimum undercut depth 0.2 mm (0.00787 in.)
Starter yoke assembly resistance Terminal C - Brush lead Below 1 Ω
Brush lead - Starter yoke body 10 kΩ or higher
Brush length Standard length 21.0 mm (0.828 in.)
Minimum length 12.0 mm (0.472 in.)
Starter brush holder assembly resistance Standard resistance (positive and negative brush holders) 10 kΩ or higher

Starter brush holder assembly

Brush spring lead

Standard spring load 26 to 45 N (3 to 5 kgf, 5.8 to 10.1 lbf)
Minimum spring load 12 N (1 kgf, 2.8 lbf)
Magnet starter switch assembly resistance Terminal 50 - Terminal C Below 1 Ω
Terminal 50 - Switch body Below 2 Ω
STARTER RELAY
Starter relay

Standard resistance

3 - 5

10 kΩ or higher

Below 1 Ω (when battery voltage applied to terminals 1 and 2)

GLOW RELAY
Glow relay

Standard resistance

3 - 5

10 kΩ or higher

Below 1 Ω (when battery voltage applied to terminals 1 and 2)

ENGINE SWITCH
Engine switch resistance 5 (SS1) - 6 (AGND)

10 kΩ or higher

Not pushed

1 (SS2) - 6 (AGND)
5 (SS1) - 6 (AGND)

Below 1 Ω

Pushed

1 (SS2) - 6 (AGND)
IGNITION SWITCH
Ignition switch resistance Between all terminals

10 kΩ or higher

(LOCK)

2 - 3

Below 1 Ω

(ACC)

2 - 3

Below 1 Ω

(ON)

2 - 4
5 - 6
1 - 2

Below 1 Ω

(START)

1 - 4
5 - 6
5 - 7