1KD-FTV EMISSION CONTROL TORQUE SPECIFICATIONS

EGR COOLER (w/ DPF)
Part Tightened N*m kgf*cm ft.*lbf
No. 1 EGR valve adapter x No. 2 EGR valve assembly x EGR cooler 28 286 21
No. 2 EGR valve assembly x Intake manifold 13 133 10
No. 1 EGR valve adapter x Intake manifold 20 204 15
EGR cooler x Intake manifold 20 204 15
EGR cooler x Cylinder head 13 133 10
Intake air connector assembly x Intake air connector 20 204 15
Stud bolt x Intake manifold 12 122 9
Intake manifold x Intake air connector 20 204 15
No. 2 EGR pipe sub-assembly x Intake air connector 20 204 15
Intake manifold stay x Intake air connector 19 194 14
Gas filter bracket x Intake air connector 8.0 82 71 in.*lbf
Manifold absolute pressure sensor x Intake air connector 8.0 82 71 in.*lbf
No. 4 water by-pass pipe x Intake air connector 8.0 82 71 in.*lbf
Vacuum control valve set x Intake manifold 8.0 82 71 in.*lbf
No. 3 vacuum transmitting pipe x intake air connector 8.0 82 71 in.*lbf
Engine oil level dipstick guide x Intake manifold 8.0 82 71 in.*lbf
EGR COOLER (w/o DPF)
Part Tightened N*m kgf*cm ft.*lbf
No. 2 EGR valve x EGR cooler 28 286 21
No. 2 EGR valve x No. 2 vacuum switching valve 1.5 15 13 in.*lbf
No. 2 EGR valve x No. 1 EGR pipe sub-assembly 13 133 10
EGR cooler x Oil cooler cover sub-assembly 20 204 15
EGR cooler x Intake manifold 22 224 16
No. 1 EGR pipe x Cylinder head 13 133 10
VACUUM SWITCHING VALVE
Part Tightened N*m kgf*cm ft.*lbf
Vacuum switching valve x Intake air connector 20 204 15
EGR VALVE (w/ DPF)
Part Tightened N*m kgf*cm ft.*lbf
No. 2 EGR pipe sub-assembly x EGR valve 20 204 15
EGR valve bracket x Intake air connector 19 194 14
Transmission oil filler tube sub-assembly x Cylinder block 12 122 9
EGR VALVE (w/o DPF)
Part Tightened N*m kgf*cm ft.*lbf
No. 2 EGR pipe x Electric EGR control valve 20 204 15
Electric EGR control valve x Intake manifold x Intake air connector 20 204 15
Vacuum regulating valve x Intake manifold 20 204 15
Intake air connector x Manifold stay x Cylinder block 19 194 14
Manifold absolute pressure sensor x Intake air connector 8.0 82 71 in.*lbf
No. 1 gas filter x Intake air connector 8.0 82 71 in.*lbf
Engine oil level dipstick guide x Intake manifold 8.0 82 71 in.*lbf
EXHAUST GAS TEMPERATURE SENSOR (for DPF)
Part Tightened N*m kgf*cm ft.*lbf
No. 3 exhaust gas temperature sensor x Front exhaust pipe assembly 30 306 22
No. 2 exhaust gas temperature sensor x Front exhaust pipe assembly 30 306 22
Exhaust gas temperature sensor x Front exhaust pipe assembly 30 306 22
EXHAUST FUEL ADDITION INJECTOR (for DPF)
Part Tightened N*m kgf*cm ft.*lbf
No. 1 nozzle holder clamp x Turbine outlet elbow 10 102 7
No. 2 injector holder x No. 1 injector holder 21 214 15
No. 1 injector holder x Turbine outlet elbow 29 296 21
DIFFERENTIAL PRESSURE SENSOR (for DPF)
Part Tightened N*m kgf*cm ft.*lbf
Differential pressure sensor assembly x Sensor bracket 5.0 51 44 in.*lbf
Sensor bracket x Exhaust pipe support bracket 14 143 10
AIR FUEL RATIO SENSOR (for DPF)
Part Tightened N*m kgf*cm ft.*lbf
Air fuel ratio sensor x Front exhaust pipe 39 (44) 402 (449) 29 (32)

(): For use without SST