1KD-FTV ENGINE MECHANICAL TORQUE SPECIFICATIONS

Part Tightened N*m kgf*cm ft.*lbf
No. 1 timing belt idler sub-assembly x Timing gear cover 35 357 26
No. 1 timing belt tensioner assembly x Timing gear cover 13 133 10
No. 1 timing belt cover x No. 2 timing belt cover 6.0 61 53 in.*lbf
No. 1 timing belt cover x Timing gear cover 6.0 61 53 in.*lbf
Camshaft bearing cap x Cylinder head 19 194 14
No. 2 timing belt cover x Cylinder head 10 102 7
No. 2 timing belt cover x Cylinder block 10 102 7
Camshaft timing pulley x Camshaft 98 1000 72
Stud bolt x Cylinder head for A 5.0 51 44 in.*lbf
for B 7.0 71 62 in.*lbf
for C 15 153 11
for D 20 204 15
for E 5.0 51 44 in.*lbf
No. 1 with head straight screw plug x Cylinder head 25 255 18
Cylinder head sub-assembly x Cylinder block 1st 85 867 63
2nd Turn 90° Turn 90° Turn 90°
3rd Turn 90° Turn 90° Turn 90°
Exhaust manifold x Cylinder head 40 408 30
Intake manifold x Cylinder head 29 296 21
Swirl control valve x Cylinder head 19 194 14
Intake manifold x Swirl control valve 20 204 15
Vacuum switching valve set x Intake manifold 20 204 15
Manifold stay x Cylinder head 19 194 14
Manifold stay x Intake manifold 19 194 14
Front No. 1 engine mounting bracket LH x Cylinder block 68 693 50
Front No. 1 engine mounting bracket RH x Cylinder block 68 693 50
No. 2 vacuum transmitting pipe sub-assembly x Oil cooler cover sub-assembly 13 133 10
No. 1 vacuum transmitting pipe sub-assembly x Timing gear case for bolt 13 133 10
for nut 8.0 82 71 in.*lbf
Water outlet x Cylinder head 19 194 14
No. 2 water by-pass pipe x Cylinder head, block for bolt 23 235 17
for nut 10 102 7
No. 5 water by-pas pipe x Cylinder block 10 102 7
Crankshaft pulley x Crankshaft 365 3722 269
Engine coolant temperature sensor x Cylinder head 20 200 14
Vacuum pump assembly x Timing gear cover 21 210 15
Timing gear cover insulator x Timing gear cover 13 133 10
Front engine mounting insulator x Front No. 1 engine mounting bracket for Nut Type A 76 775 56
for Nut Type B 48 489 35
Front No. 1 engine mounting bracket x Front suspension cross member 55 561 41
Front suspension cross member x Body for bolt A 39 398 29
for bolt B 36 367 27
for bolt C 150 1530 111
Rear end plate x Cylinder block 8.0 82 71 in.*lbf
Flywheel sub-assembly x Crankshaft 178 1815 131
Engine room main wire x Relay block 8.2 84 73 in.*lbf
Engine wire x Body 9.0 92 80 in.*lbf
V-ribbed belt tensioner assembly x Cylinder head 21 214 15
No. 2 idle pulley assembly x V-ribbed belt tensioner assembly 45 459 33
No. 1 compressor mounting bracket x Cylinder head 45 459 33
Engine service hole sub cover sub-assembly x Body 13 133 10
Hole plug x Cylinder block 5.0 51 44 in.*lbf
Plate plug x Cylinder block 8.0 82 71 in.*lbf
Oil filter bracket with head straight screw plug x Cylinder block 20 204 15
No. 1 oil nozzle sub-assembly x Cylinder block 26 265 19
Crankshaft bearing cap x Cylinder block 1st 50 510 37
2nd Turn 90° Turn 90° Turn 90°
Connecting rod sub-assembly x Crankshaft 1st 35 357 26
2nd Turn 90° Turn 90° Turn 90°
Rear engine oil seal retainer x Cylinder block 13 133 10
No. 1 balanceshaft driven gear x No. 1 balanceshaft sub-assembly 36 367 27
No. 1 balanceshaft sub-assembly x Cylinder block 13 133 10
No. 2 balanceshaft driven gear x No. 2 balanceshaft sub-assembly 36 367 27
No. 2 balanceshaft sub-assembly x Cylinder block 13 133 10

Timing gear case assembly x Cylinder block

(w/ DPF)

 for bolt A 13 133 10
for bolt B 10 102 7
for union bolt 16 163 12

Timing gear case assembly x Cylinder block

(w/o DPF)

 for bolt 13 133 10
for union bolt 16 163 12
Screw plug x Timing gear case assembly 44 449 32
Oil strainer x Cylinder block 8.0 82 71 in.*lbf
Oil pan x Cylinder block 12 122 9
Fuel supply pump assembly x Timing gear case 21 214 15
Injection gear x Fuel supply pump assembly 64 650 47
No. 1 idle gear thrust plate x No. 1 idle gear 50 510 37
Oil check vale x Timing gear cove 10 102 7
Timing gear cover x Timing gear case 13 133 10
Water pump assembly x Cylinder block 13 133 10