THERMOSTAT REMOVAL


  1. DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator reservoir cap sub-assembly while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

    Tech Tips

    Collect the engine coolant in a container and dispose of it according to the local regulations.


    1. Loosen the radiator drain cock plug and drain the engine coolant.

      A003FS8E01
      Text in Illustration
      *1 Radiator Reservoir Cap Sub-assembly *2 Radiator Reservoir Assembly
      *3 Radiator Drain Cock Plug *4 Cylinder Block Water Drain Cock Plug
      *5 2-Way - -
    2. Remove the radiator reservoir cap sub-assembly.

    3. Loosen the cylinder block water drain cock plug and drain the engine coolant from the engine.

  2. REMOVE FAN AND GENERATOR V BELT

    Click here

  3. DISCONNECT VANE PUMP ASSEMBLY


    1. A003HW8E01

      Disconnect the oil pressure switch connector.

    2. Remove the 2 bolts and disconnect the vane pump assembly from the engine.

    3. Support the vane pump assembly securely.

  4. DISCONNECT WATER INLET


    1. A003DQU

      Remove the 2 nuts and bolt and disconnect the water inlet.

    2. Remove the gasket.

  5. REMOVE THERMOSTAT


    1. A003FA7J01

      Remove the thermostat and gasket.