EXHAUST PIPE (w/o DPF) INSTALLATION


  1. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. A003CW9

      Inspect the compression spring.


      1. Using vernier calipers, measure the free length of the compression spring.

        Minimum length
        40.5 mm (1.594 in.)

        If the free length is less than the minimum, replace the compression spring.

    2. A003BNKE01

      Fully insert a new gasket into the exhaust manifold converter by hand.

    3. Using a wooden block, uniformly strike the gasket so that the gasket and exhaust manifold converter are properly fitted.

      Note


      • Install the gasket in the correct direction.

      • Do not damage the outer surface of the gasket.

      • Do not reuse the removed gasket.

      • Do not push in the gasket with the front exhaust pipe when connecting it.

    4. Connect the front exhaust pipe to the No. 4 exhaust pipe support.

    5. Install the front exhaust pipe and 2 compression springs with the 2 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  2. INSTALL CENTER EXHAUST PIPE ASSEMBLY (for Super Long Wheelbase)


    1. Connect the center exhaust pipe to the 3 No. 4 exhaust pipe supports.

    2. Install a new gasket to the front exhaust pipe.

      Note

      Do not reuse the gasket.

    3. Connect the center exhaust pipe to the front exhaust pipe.

    4. Install the 2 bolts and 2 new nuts.

      Torque:
      48 N*m  { 489 kgf*cm, 35 ft.*lbf }

  3. INSTALL TAILPIPE ASSEMBLY (for Long Wheelbase)


    1. Connect the tailpipe to the 4 No. 4 exhaust pipe supports.

    2. Install a new gasket to the front exhaust pipe.

      Note

      Do not reuse the gasket.

    3. Install the 2 bolts and 2 new nuts.

      Torque:
      48 N*m  { 489 kgf*cm, 35 ft.*lbf }

  4. INSTALL TAILPIPE ASSEMBLY (for Super Long Wheelbase)


    1. Connect the tailpipe to the No. 4 exhaust pipe support.

    2. Install a new gasket and the tailpipe to the center exhaust pipe.

      Note

      Do not reuse the gasket.

    3. Install the 2 bolts.

      Torque:
      48 N*m  { 489 kgf*cm, 35 ft.*lbf }

  5. INSPECT FOR EXHAUST GAS LEAK

    If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.