EGR VALVE REMOVAL


  1. REMOVE ENGINE UNDER COVER NO.1 (w/ Engine Under Cover No.1)

  2. SEPARATE VANE PUMP OIL RESERVOIR ASSEMBLY


    1. A003E43E01

      Remove the 2 bolts and vane pump oil reservoir assembly.

      Note

      Suspend the vane pump oil reservoir assembly with wire to prevent power steering fluid from spilling out.

  3. DISCONNECT OIL RETURN HOSE (w/ Intercooler)


    1. Disconnect the oil return hose from the intake manifold.

  4. REMOVE EGR PIPE SUB-ASSEMBLY NO.1


    1. A003BPA

      Disconnect the fuel pressure sensor connector.

    2. A003CG8

      Remove the 2 bolts, 2 nuts, and the EGR pipe sub-assembly.

    3. Remove the 2 gaskets.

  5. REMOVE AIR HOSE NO.4


    1. Remove the clamp, and disconnect the air hose No.4 from the diesel throttle body.

  6. REMOVE DIESEL THROTTLE BODY ASSEMBLY


    1. A003BFR

      Disconnect the 2 throttle body connectors.

    2. A003F09

      Remove the 2 bolts, 2 nuts, and the diesel throttle body assembly.

    3. Remove the gasket from intake air connector.

  7. REMOVE ENGINE SERVICE HOLE COVER NO.2


    1. A003E4Y

      Roll up the carpet.

    2. Remove the 3 bolts and the engine service hole cover No.2.

  8. REMOVE ELECTRIC EGR CONTROL VALVE ASSEMBLY


    1. Remove the vacuum regulating valve.


      1. A003BEQ

        Remove the 2 vacuum hoses and the vacuum regulating valve connector.

      2. Remove the 2 bolts and the vacuum regulating valve.

    2. Remove the EGR valve assembly with the sensor.


      1. A003FGA

        Remove the bolt, and separate the manifold stay.

      2. Disconnect the vacuum hose from the intake air connector.

      3. A003H5T

        Disconnect the intake air temperature sensor connector.

      4. Disconnect the EGR valve position sensor connector.

      5. A003DG5E01

        Remove the bolt, 2 nuts and the intake air connector assembly.

      6. Remove the 2 gaskets and EGR valve assembly from the intake air connector.