ENGINE OIL COOLER REMOVAL


  1. DRAIN ENGINE COOLANT

    A003F1ME01

    CAUTION:

    To avoid the danger of being burned, do not remove the reservoir cap while the engine and radiator assembly are still hot. Thermal expansion will cause hot engine coolant and steam to blow out from the radiator assembly.


    1. Loosen the radiator drain plug.

    2. Remove the reservoir cap.

    3. Loosen the cylinder block drain plug and drain the coolant.

    4. Tighten the radiator drain plug.

    5. Tighten the cylinder block drain plug.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

  2. DRAIN ENGINE OIL

  3. REMOVE FRONT SEAT ASSEMBLY RH


    1. A003DBM

      Move the front seat assembly fully forward.

    2. Remove the 2 bolts on the rear side of the seat.

    3. Move the front seat assembly to the rearmost position.

    4. Remove the 2 bolts on the front side of the seat.

    5. Move the front seat assembly to the center of the seat slide rail. Set the seatback in the upright position.

    6. Disconnect the front seat inner belt assembly connector.

    7. Remove the front seat assembly.

  4. REMOVE FRONT DOOR SCUFF PLATE RH

  5. REMOVE ENGINE SERVICE HOLE SUB COVER SUB-ASSEMBLY


    1. Turn back the carpet, and remove the engine service hole cover sub-assembly.

  6. REMOVE INTAKE AIR CONNECTOR SUB-ASSEMBLY


    1. Disconnect the ventilation hose.

    2. Disconnect the turbo pressure sensor connector.

    3. A003FXV

      Remove the bolt, 3 nuts, intake air connector and gasket.

  7. REMOVE INTAKE AIR CONNECTOR BRACKET


    1. A003AY3

      Remove the 2 bolts and intake air connector bracket.

  8. REMOVE OIL LEVEL GAGE SUB-ASSEMBLY

  9. REMOVE OIL LEVEL GAGE GUIDE


    1. Remove the 2 bolts, oil level gage and oil level gage guide.

  10. REMOVE VANE PUMP V BELT


    1. A003FMXE01

      Loosen the bolt A and nut B, and remove the V belt.

  11. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1 (w/ Air Conditioning System)


    1. A003G4BE01

      Loosen the nut A and bolt B, and remove the V belt.

  12. REMOVE FAN & GENERATOR V BELT (w/o Air Conditioning)


    1. A003DCSE01

      Loosen the bolts A and B, and remove the V belt.

  13. REMOVE FAN & GENERATOR V BELT (w/ Air Conditioning System)


    1. A003DB6E01

      Loosen the bolts A and B.

    2. Loosen the adjusting bolt C, and remove the V belt.

  14. SEPARATE COMPRESSOR AND MAGNETIC CLUTCH (w/ Air Conditioning System)

    Click here

  15. REMOVE COMPRESSOR MOUNTING BRACKET (w/ Air Conditioning System)


    1. A003CUF

      Remove the 3 bolts and compressor mounting bracket.

    2. A003DN6

      Remove the bolt and spacer.

    3. A003HN3

      Remove the 4 bolts and compressor mounting bracket.

  16. REMOVE GENERATOR W/ VACUUM PUMP ASSEMBLY


    1. Remove the terminal cover and nut, and disconnect the +B terminal wire.

    2. A003EMA

      Disconnect the connector.

    3. Disconnect the vacuum hose.

    4. Disconnect the oil outlet hose.

    5. Remove the union nut and gasket, and disconnect the vacuum pump inlet hose.

    6. A003DL2

      Remove the bolt and generator w/ vacuum pump assembly.

  17. REMOVE EXHAUST PIPE ASSEMBLY FRONT

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  18. REMOVE EXHAUST MANIFOLD HEAT INSULATOR NO.1


    1. Remove the 3 bolts and exhaust manifold heat insulator No.1.

  19. REMOVE EXHAUST MANIFOLD


    1. A003GY8

      Remove the 6 bolts, 2 nuts and exhaust manifold.

    2. Remove the exhaust manifold gasket from the cylinder head.

  20. REMOVE OIL FILTER SUB-ASSEMBLY


    1. Using SST, remove the oil filter.

      SST
      09228-44011

  21. REMOVE VACUUM PUMP OIL INLET HOSE


    1. A003GCO

      Remove the union bolt and 2 gaskets, and disconnect the vacuum pump oil inlet hose from the cylinder block.

  22. REMOVE OIL FILTER BRACKET SUB-ASSEMBLY


    1. A003DCA

      Remove the 10 bolts, 2 nuts, oil filter bracket, and gasket.

  23. REMOVE OIL COOLER ASSEMBLY


    1. Remove the 4 nuts, oil cooler, and 2 gaskets.