BACK WINDOW GLASS(for Sedan) REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE REAR BENCH TYPE SEAT CUSHION ASSEMBLY

    Click here

  4. REMOVE REAR SIDE SEATBACK ASSEMBLY LH

    Click here

  5. REMOVE REAR SIDE SEATBACK ASSEMBLY RH

    Click here

  6. REMOVE REAR DOOR SCUFF PLATE LH

    Click here

  7. REMOVE REAR DOOR SCUFF PLATE RH

    Click here

  8. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH

    Click here

  9. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH

    Click here

  10. REMOVE INNER ROOF SIDE GARNISH LH

    Click here

  11. REMOVE INNER ROOF SIDE GARNISH RH

    Click here

  12. REMOVE NO. 1 ROOM LIGHT ASSEMBLY

    Click here

  13. REMOVE REAR ASSIST GRIP ASSEMBLY LH

    Click here

  14. REMOVE REAR ASSIST GRIP ASSEMBLY RH

    Click here

  15. REMOVE SUNSHADE TRIM HOLDER

    Click here

  16. REMOVE ROOF HEADLINING ASSEMBLY


    1. Partially remove the roof headlining.

      Tech Tips

      It is not necessary to completely remove the roof headlining. Slightly lower the rear section of the roof headlining so that the back window glass can be removed in a later step.

      Refer to the following procedure Click here.

  17. REMOVE NO. 1 BACK WINDOW MOULDING

    A004QGAE02
    Text in Illustration
    *1 Cut
    *2 Body
    *3 Moulding
    *4 Back Window Glass

    1. Using a knife, cut off the moulding as shown in the illustration.

      Note

      Be careful not to damage the vehicle body.

    2. Pull the shaded area shown in the illustration by the hand to remove the No. 1 back window moulding.

      Tech Tips

      Make a partial cut in the moulding. Then pull and remove it by hand.

  18. REMOVE BACK WINDOW GLASS


    1. A004S56E01
      Text in Illustration
      *1 Protective Tape

      Apply protective tape to the outer surface of the vehicle body to prevent scratches.

      Note

      When separating the back window glass from the vehicle, be careful not to damage the vehicle paint or interior/exterior ornaments.

    2. Disconnect the connectors.

    3. A004MUNE06
      Text in Illustration
      *1 Wooden Block
      *2 Plastic Sheet
      *3 Piano Wire
      *4 Stopper

      From the interior, insert a piano wire between the vehicle body and back window glass as shown in the illustration.

      Note


      • Make sure not to damage the wire harness.

      • To prevent the scratches when removing the glass, place a plastic sheet under the piano wire.

    4. Tie objects that can serve as handles (for example, wooden blocks) to both wire ends.

    5. A004RHUE02
      Text in Illustration
      *1 Matchmark

      Place matchmarks on the glass and vehicle body at the locations indicated in the illustration.

      Tech Tips

      Matchmarks do not need to be placed if the glass is not going to be reused.

    6. Cut through the adhesive by pulling the piano wire around the back window glass.

      Note

      Leave as much adhesive on the vehicle body as possible when removing the back window glass.

    7. A004U60

      Using suction cups, remove the back window glass.

  19. REMOVE BACK WINDOW GLASS ADHESIVE DAM


    1. Using a scraper, remove the dam.

      Note

      Be careful not to damage the back window glass.

  20. REMOVE NO. 1 BACK WINDOW GLASS STOPPER


    1. Using a scraper, remove the 2 No. 1 back window glass stoppers.

      Note

      Be careful not to damage the back window glass.

  21. REMOVE NO. 2 BACK WINDOW GLASS STOPPER


    1. Remove the 2 No. 2 back window glass stoppers.

      A004PMZE02
      Text in Illustration
      *1 1-piece type *3 No. 1
      *2 2-piece type *4 No. 2

      Tech Tips

      Depending on vehicles, a 1-piece or 2-piece type stopper is used.

  22. CLEAN VEHICLE BODY

    A004TVWE42
    Text in Illustration
    *1 Adhesive
    *2 Vehicle Body

    1. Clean and shape the contact surface of the vehicle body.


      1. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.

        Tech Tips

        Leave as much adhesive on the vehicle body as possible.

        Note

        Be careful not to damage the vehicle body.

      2. Clean the contact surface of the vehicle body with cleaner.

        Tech Tips

        Even if all the adhesive has been removed, clean the vehicle body.