AIR CONDITIONING UNIT(for Automatic Air Conditioning System) REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for LHD and RHD vehicles.

  • The procedure listed below is for LHD vehicles.

  • A bolt without a torque specification is shown in the standard bolt chart Click here.

PROCEDURE


  1. INSTALL FRONT EVAPORATOR TEMPERATURE SENSOR

    A004OHUE13
    Text in Illustration
    *1 1 Fin
    *2 Sensor Part
    *3 Part Used to Hold Sensor in Place
    *4 from Tank
    *5 Front Evaporator Temperature Sensor

    Note

    If reusing the evaporator, do not insert the sensor into a location where the sensor was previously inserted.


    1. Insert the sensor to a location that is 1 fin to the right or left of its previous location.

      Standard
      Area Specified Condition
      A 50 mm (1.97 in.)
      B 34.3 mm (1.35 in.)
      C 20.9 mm (1.97 in.)

  2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

    A004PXG

    1. Install the evaporator.

    2. Attach the clamp.

    3. Attach the 4 claws to install the unit case.

    4. Install the 4 screws.

      A004P7L

  3. INSTALL COOLER EXPANSION VALVE

    A004OVX

    1. Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the hose joint.

      for HFC-134a(R134a): Compressor oil
      ND-OIL 8 or equivalent
      for HFO-1234yf(R1234yf): Compressor oil
      ND-OIL 12 or equivalent

    2. Install the 2 O-rings to the No. 1 cooler evaporator sub-assembly.

    3. Install the cooler expansion valve to the No. 1 cooler evaporator sub-assembly.

    4. Using a 4 mm hexagon wrench, install the 2 bolts.

      Torque:
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

  4. INSTALL AIR CONDITIONING HARNESS ASSEMBLY


    1. Attach the clamps to install the harness.

    2. Connect the connector.

      A004TMR

  5. INSTALL DRAIN COOLER HOSE

    A004SUQE04
    Text in Illustration
    *1 Alignment Mark
    *2 Protrusion

    1. Install the drain cooler hose as shown in the illustration.

  6. INSTALL ASPIRATOR

    A004OAJ

    1. Attach the 2 claws to install the aspirator.

  7. INSTALL AIR CONDITIONING RADIATOR ASSEMBLY

    A004N4M

    1. Install the radiator.

    2. Install the bracket with the screw.

  8. INSTALL PTC HEATER ASSEMBLY (w/ PTC Heater)

    Click here

  9. INSTALL MODE DAMPER SERVO SUB-ASSEMBLY

    A004OU0

    1. Set the damper servo so that the tooth of the gear engages with the cutout part as shown in the illustration to install the damper servo.

    2. Install the 3 screws.

    3. Connect the connector.

  10. INSTALL AIR MIX DAMPER SERVO SUB-ASSEMBLY

    A004OO3

    1. Set the damper servo so that the tooth of the gear engages with the cutout part as shown in the illustration to install the damper servo.

    2. Install the 3 screws.

    3. Connect the connector.

  11. INSTALL NO. 2 AIR MIX DAMPER SERVO SUB-ASSEMBLY

    A004U9P

    1. Set the damper servo so that the tooth of the gear engages with the cutout part as shown in the illustration to install the damper servo.

    2. Install the 3 screws.

    3. Connect the connector.

  12. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY

    A004PU7

    1. Install the amplifier assembly with the screw.

    2. Connect the connector.

  13. INSTALL BLOWER ASSEMBLY

    Click here