BRAKE ACTUATOR REMOVAL

PROCEDURE


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. REMOVE FUEL FILTER ELEMENT ASSEMBLY


    1. for 1WW:

      Remove the fuel filter element assembly Click here.

    2. for 2WW:

      Remove the fuel filter element assembly Click here.

  3. DRAIN BRAKE FLUID

    Note

    Wash off brake fluid immediately if it comes in contact with any painted surface.

  4. DISCONNECT CONNECTOR


    1. A004PE9

      Release the lock lever and disconnect the connector from the brake actuator assembly.

      Text in Illustration
      A004P4E Lock Lever Released

      Note

      Be careful not to allow brake fluid to enter the removed connector.

  5. DISCONNECT BRAKE LINE


    1. A004N7L

      Using a union nut wrench, disconnect the 6 brake lines from the brake actuator.

    2. A004MU9E01
      Text in Illustration
      *a To Front Wheel Cylinder RH
      *b To Front Wheel Cylinder LH
      *c To Rear Wheel Cylinder RH
      *d To Rear Wheel Cylinder LH
      *e From Master Cylinder

      Place tags or marks to identify the installation locations of each brake line.

  6. REMOVE BRAKE ACTUATOR ASSEMBLY WITH BRACKET


    1. A004SJJ

      Detach the 2 tube clamps from the brake actuator bracket and then remove the 2 clamps from the tubes.

      Note

      The clamps cannot be reused after they are detached from the bracket.

    2. A004PS1

      Remove the 3 nuts and brake actuator with bracket.

      Note

      Be careful not to damage the brake tubes and wire harness.

  7. REMOVE BRAKE ACTUATOR COVER (for 1WW, 2WW)


    1. A004SOG

      Remove the brake actuator cover from the brake actuator assembly.