SHIFT AND SELECT LEVER SHAFT REASSEMBLY

PROCEDURE


  1. INSTALL CONTROL SHAFT COVER OIL SEAL


    1. A004RQSE02

      Using SST and a hammer, install a new control shaft cover oil seal to the control shaft cover.

      SST
      09307-12010
      Standard depth
      0 to 0.5 mm (0 to 0.0196 in.)

    2. Coat the lip of the oil seal with MP grease.

  2. INSTALL SHIFT LEVER DAMPER


    1. A004ROJ

      Coat the 2 bolts with adhesive.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

    2. Install the shift lever damper to the shift and select lever shaft with the 2 bolts.

      Torque:
      19 N*m  { 190 kgf*cm, 14 ft.*lbf }

  3. INSTALL PIN


    1. A004RWR

      Install the 2 pins to the inner No. 1 shift lever.

      Standard depth
      3.5 to 4.5 mm (0.138 to 0.177 in.)

  4. INSTALL SHIFT GATE PLATE


    1. A004QVK

      Install the shift gate plate with the 2 bolts.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

  5. INSTALL SHIFT AND SELECT LEVER SHAFT


    1. A004S9T

      Coat the shift and select lever boot lip and shift and select lever shaft with MP grease.

    2. Install the shift and select lever boot and control shaft cover to the shift and select lever shaft.

  6. INSTALL INNER NO. 1 SHIFT LEVER


    1. A004S7C

      Coat the shift interlock plate with MP grease.

    2. Install the inner No. 1 shift lever and shift interlock plate to the shift and select lever shaft.

    3. A004NPL

      Using a 5 mm pin punch and hammer, tap the slotted spring pin into the inner No. 1 shift lever.

      Standard depth
      0.4 to 1.4 mm (0.0158 to 0.0551 in.)

  7. INSTALL SHIFT AND SELECT LEVER ASSEMBLY


    1. A004O34

      Align the 4 shift fork shafts as shown in the illustration.

    2. A004R07E08
      Text in Illustration
      *a Seal Packing

      Apply seal packing to the manual transmission case as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent

      Note

      Assemble parts within 10 minutes of application. Otherwise, the packing (FIPG) material must be removed and reapplied.

    3. Coat the 4 bolts with adhesive.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
    4. A004QTN

      Install the shift and select lever assembly to the manual transmission case with the 4 bolts.

      Torque:
      19 N*m  { 190 kgf*cm, 14 ft.*lbf }

  8. INSTALL SHIFT GATE PIN

    Click here

  9. INSTALL NO. 2 LOCK BALL ASSEMBLY

    Click here

  10. INSTALL NEUTRAL POSITION SWITCH ASSEMBLY (w/ Stop And Start System)

    Click here

  11. INSTALL NO. 1 LOCK BALL ASSEMBLY

    Click here

  12. INSTALL BACK-UP LIGHT SWITCH ASSEMBLY

    Click here

  13. INSTALL NO. 1 SELECTING BELLCRANK DUST COVER


    1. A004TWS

      Install the No. 1 selecting bellcrank dust cover to the selecting bellcrank.

  14. INSTALL CONTROL SHIFT LEVER BUSHING


    1. A004PVQ

      Install the control shift lever bushing to the selecting bellcrank.

  15. INSTALL SHIFT SELECTING BELLCRANK ASSEMBLY


    1. A004S5R

      Install the selecting bellcrank assembly to the manual transmission case with the 2 bolts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }