DIFFERENTIAL CASE DISASSEMBLY

PROCEDURE


  1. REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING


    1. A004TLVE06

      Using SST, remove the front differential case front tapered roller bearing from the front differential case.

      SST
      09950-00020
      09950-00030
      09950-40011   ( 09957-04010 )
      09950-60010   ( 09951-00560 )

  2. REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING


    1. A004MKKE06

      Using SST, remove the front differential case rear tapered roller bearing from the rear differential case.

      SST
      09950-00020
      09950-00030
      09950-40011   ( 09957-04010 )
      09950-60010   ( 09951-00490 )

  3. REMOVE FRONT DIFFERENTIAL RING GEAR


    1. A004QSHE03
      Text in Illustration
      *1 Matchmark

      Put matchmarks on the front differential ring gear and front differential case.

    2. A004PF8

      Remove the 16 bolts.

    3. Using a plastic-faced hammer, remove the front differential case.

  4. REMOVE FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN


    1. A004O9SE02

      Using SST and a hammer, unstake the staked part of the front differential case.

      SST
      09930-00010

    2. Using a 5 mm pin punch and hammer, tap out the front differential pinion shaft straight pin from the front differential case.

  5. REMOVE NO. 1 FRONT DIFFERENTIAL PINION SHAFT


    1. A004T3P

      Remove the No. 1 front differential pinion shaft from the front differential case.

  6. REMOVE FRONT DIFFERENTIAL SIDE GEAR


    1. A004Q6J

      Remove the 2 front differential pinions, 2 front differential pinion thrust washers, 2 front differential side gears and 2 front differential side gear thrust washers from the front differential case.

      Tech Tips

      While rotating the front differential side gears, remove the 2 pinions and 2 pinion thrust washers.