CLUTCH RELEASE CYLINDER INSTALLATION

PROCEDURE


  1. INSTALL CLUTCH RELEASE CYLINDER KIT


    1. A004SBW

      Coat a new piston with lithium soap base glycol grease as shown in the illustration.

    2. Install the piston and a new spring to the cylinder body.

      Note

      Do not damage the inside of the cylinder body.

      Tech Tips

      Install the smaller end of the spring to the piston.

    3. Install a new boot to the push rod.

    4. Install the push rod together with the boot to the cylinder body.

  2. TEMPORARILY INSTALL RELEASE CYLINDER BLEEDER PLUG


    1. A004OJX

      Install the release cylinder bleeder plug to the cylinder body.

      Torque:
      8.4 N*m  { 86 kgf*cm, 74 in.*lbf }

    2. Install the bleeder plug cap to the bleeder plug.

  3. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY


    1. A004OQ9

      Install the clutch release cylinder and No. 1 clutch tube bracket with the 3 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  4. CONNECT CLUTCH RELEASE CYLINDER TO ACCUMULATOR TUBE


    1. A004N1S

      Using a union nut wrench, connect the clutch release cylinder to accumulator tube.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  5. INSTALL BATTERY TRAY

  6. INSTALL BATTERY

  7. INSTALL BATTERY CLAMP SUB-ASSEMBLY

    Click here

  8. INSTALL RADIATOR SUPPORT OPENING COVER

    Click here

  9. CONNECT CABLE TO POSITIVE BATTERY TERMINAL

  10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  11. BLEED CLUTCH LINE

    Click here

  12. INSPECT FLUID LEVEL

    Click here

  13. INSPECT FOR FLUID LEAK

    Tech Tips

    Check for leaks in the clutch system.